Tag Archives: machine motor

China OEM Latest Technology Waste Car Motor Oil Refinery Machine Get Base Oil Distillation with Good quality

Product Description

Product Description

Application
JZC waste oil distillation machine heat the waste oil to (from 110ºC to 350ºC) different temperature under high vacuum condition, making Hydrocarbon molecules break out, and re-order combination, forming diesel oil, lubricating base oil etc. JZC machine is very suitable for the small oil refinery company, also for the small oil company who want to make the oil by self.
Features and Advantages 
I.The vacuum system uses the roots pump as the main pump and the rotary vane vacuum pump as the primary pump. Fast start-up, large
pumping speed, stable performance, and high ultimate vacuum of less than 5Pa.
II.Double horizontal vacuum separators, combined with Duplex-Stereo film evaporation technology 
III.Strong ability to remove impurities: ultra-large area cylindrical precision filter element, with high filtration accuracy, easy installation and replacement.
IV.Low-load heating: Adopt advanced internal and external double-tube heat radiation indirect heating technology.
V.Automatic control to realize unattended, safe and stable working. 
VI.Safety interlock protection for oil pump, vacuum pump, heater,keep safely working 
VII.Low noise, easy operation, long maintenance interval, low energy consumption, low operating cost 
VIII.It can be used together with the insulation oil regeneration device, which has the effect of decoloring, deacidification, deoxidation and removing
free carbon and other harmful substances from the oil.

Most 3 obvious advantages of our JZC equipment compared with competitors

1. The warranty period of our equipment is 2 years, and other companies usually only have 1 year.

2.Distillation tank has insulation layer, which has energy-saving effect    3.The cooler is made of stainless steel, which has a longer life. 

JZC machine workflow

 

This is a simple flow chart of JZC. If you want a more detailed flow chart, please contact Sales Manager AmyQian

  Working Steps Of The Machine( Omitted version  )
There are 5 steps from waste oil to base oil.
1.Use press paper filter device filter impurities in waste oil
2.The waste oil leads to the waste oil mixing tank, heat the waste oil to 60-80 ºC and then mix it with sodium hydroxide. When sodium hydroxide is mixed with waste oil, a chemical reaction will occur, flocculation and precipitation.
3.Use press paper filter device filter waste oil again, the waste oil then flows to the distillation tank.
4. Set the temperature, let the distillation tank heat to the set temperature, and distill out water vapor and oil vapor. The distillation temperature reaches 80-110ºC, and water is distilled.The distillation temperature reaches 120-210ºC, and Gasoline and diesel is distilled. The distillation temperature reaches 220-290ºC, and light base oil is distilled. The distillation temperature reaches 300-350ºC, and heavy base oil (Viscosity≥SN150 ) is distilled.
5. The oil is then condensed through a cooler condenser,condensation from vapor state to liquid state. This step is actually the operation of employees opening different valves and pumps. There is no difficulty in operation. Emphasize that the machine comes with a collection tank that can separate different types of oil.

Oil Parameters After Treatment

 

 

Final Product Ratio Percentages Distillation Temperature Vacuum Value
Water 2% 80ºC-110ºC -0.098
Gasoline and diesel  8% 120ºC-210ºC 500Pa
Light base oil  40% 220ºC-290ºC 50-500 Pa
Heavy base oil 45% 300ºC-350ºC 50-500 Pa
Oil Resicudal 5%    
Total 100%    

Detailed Photos

 

 

 

 

 

Project Show

 

Representative of key projects
Panamanian customers personally visited our customer’s factory and obtained oil samples. After returning to Panama, he took the oil sample to the laboratory for testing and placed an order for our JZC equipment. He bought 3 sets JZC in total, and now he has become our agent in South Africa .

 

Customer Visit Our Company

 

 

 

Certifications

 

Company Prrofile :
ZheJiang CHINAMFG ELECTROMECHANICAL CO.LTD.is a professional mechanism manufacturer (oil purifier) from ZheJiang China.The company has a 3000 square meter production workshop with more than 40 staffs and engineers. The company is joint-stock high-tech enterprise, after 10 years of development, company has grown into a comprehensive enterprise, engaging in vacuum oil purifier producing, filter element producing, and Imp&Exp trading. CHINAMFG oil purifier and filter are widely applied in projects of transformer substation, electric department, steel structure, bridge, auto, railway, aviation, chemicals, petroleum etc. The products are exported to more than 30 countries and areas, such as Europe, America, Middle East, Southeast Asia and so on. The product gets the good reputation from the dealer and end user.

FAQ

Q1. What are the heating methods of the machine?
A: The conventional heating method of JZC is electric heating. If you need to customize the burner heating mode, we can also customize it for you.

 

Q2. How about the Installation of the machine?
A: About installation, the installation of the machine is modular and sample.If we send engineer , buyer need to be responsible for engineer’s round-trip airfare, visa, accommodation and his salary 100 dollars /day. With the installation instructions,buyer can also install by themselves. Our Engineers can talk with customers in English video to teach how to install and use the machine.Whether engineers are needed or not depends on the customers themselves.

Q3. What is your terms of payment?
A: Generally, we use T/T, 30% in advance, balance pay after the machine finish.

Q4. How about your delivery time?
A: Generally, JZC-1 (1 ton/day) need 35 workings days to finish. The specific delivery time depends on the items and the quantity of your order.

Q5. Can you customized goods for us?
A: Yes, we can customized according to your flow requirements, the brand requirements of parts used in the machine……..

Q6. If you have any inspection or test for your goods before delivery?
A: Yes, we do the inspection and test before finished goods.

Q7. Can we visit your factory?
A: Yes, we warmly welcome your visiting, and can pick up you at airport or train station.

 

 

 

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Certification: ISO9001, CE
Application: Turbine Oil, Lubricant Oil, Engine Oil, Waste Oil
Voltage: 380V
Folw Rate: 1-100 Tons/Day
Color: White, Blue, Gray, Yellow
Warranty: 2 Years
Customization:
Available

|

motor base

How do motor bases contribute to ease of maintenance for electric motors?

Motor bases play a significant role in facilitating ease of maintenance for electric motors. Here’s a detailed explanation:

1. Accessibility: Motor bases provide easy access to the motor for maintenance purposes. They offer a stable and secure platform that allows technicians to reach the motor quickly and perform routine tasks such as inspection, cleaning, lubrication, and belt adjustments. Motor bases with open designs or removable covers further enhance accessibility by providing unobstructed access to critical motor components.

2. Adjustability: Many motor bases are adjustable, allowing for precise positioning and alignment of the motor. This adjustability simplifies maintenance procedures as it enables technicians to align the motor shaft with the driven equipment accurately. Proper alignment helps reduce wear, vibration, and energy loss, ultimately improving the motor’s performance and extending its lifespan.

3. Vibration Reduction: Motor bases often incorporate features that help dampen vibrations generated by the motor. Excessive vibrations can lead to premature wear and damage to both the motor and surrounding equipment. Motor bases equipped with vibration isolation pads or mounts absorb and dissipate vibrations, reducing stress on the motor and minimizing the need for frequent maintenance or repairs.

4. Easy Removal and Replacement: In some situations, it may be necessary to remove the motor from its base for more extensive maintenance or repairs. Motor bases are designed to facilitate the removal and replacement of motors as needed. They typically provide mounting features that allow for straightforward disconnection and reconnection of the motor, saving time and effort during maintenance activities.

5. Documentation and Labeling: Motor bases often include labeling or documentation areas where relevant information can be recorded. This documentation can include motor identification details, installation dates, maintenance schedules, and torque specifications. Having this information readily available on the motor base simplifies maintenance planning, tracking, and troubleshooting.

6. Compatibility with Accessories: Motor bases are often designed to be compatible with various accessories that aid in maintenance. These accessories may include cable management systems, drip pans for fluid containment, or mounting brackets for additional components. The compatibility of the motor base with such accessories enhances ease of maintenance by providing integrated solutions that support efficient and organized maintenance practices.

By incorporating these features and considerations, motor bases contribute to the ease of maintenance for electric motors. They provide accessibility, adjustability, vibration reduction, and easy removal options, simplifying routine maintenance tasks and ensuring the smooth operation and longevity of electric motors.

motor base

What role does corrosion resistance play in the selection of motor bases?

Corrosion resistance plays a crucial role in the selection of motor bases. Here’s a detailed explanation:

1. Protection of Motor Base: Motor bases are often exposed to various corrosive agents such as moisture, chemicals, saltwater, or industrial gases. Corrosion-resistant motor bases are designed to withstand these corrosive environments and prevent the deterioration of the base material. By selecting a corrosion-resistant motor base, you can ensure its durability and longevity, reducing the risk of premature failure or structural damage.

2. Preservation of Aesthetic and Functional Appearance: Corrosion can impact the aesthetic appearance of the motor base, causing discoloration, rust, or pitting. However, corrosion resistance helps maintain the visual appeal of the motor base over time. Additionally, corrosion can compromise the functionality of the motor base by weakening its structural integrity or hindering its adjustability features. By choosing a corrosion-resistant motor base, you can preserve both the aesthetic and functional aspects of the base.

3. Protection of Surrounding Equipment: Corrosion can extend beyond the motor base itself and affect other components or equipment in the vicinity. For example, if a corroded motor base transfers rust or contaminants to connected equipment, it can lead to operational issues or premature failure of those components. Opting for a corrosion-resistant motor base helps protect the surrounding equipment and ensures the smooth operation and reliability of the entire system.

4. Improved Maintenance Efficiency: Corrosion-resistant motor bases require less frequent maintenance and repair. They are less prone to degradation, which reduces the need for regular inspections, cleaning, and surface treatments. This not only saves time and effort but also minimizes maintenance costs associated with corrosion-related issues.

5. Environmental Compatibility: Industries or applications that involve exposure to corrosive environments, such as coastal areas, chemical plants, or wastewater treatment facilities, require motor bases that can withstand these conditions. Corrosion-resistant motor bases are designed to meet the specific environmental challenges and provide reliable performance in such demanding settings.

6. Long-Term Cost Savings: Although corrosion-resistant motor bases may have a higher initial cost compared to standard bases, they offer long-term cost savings. By investing in a high-quality corrosion-resistant motor base, you can mitigate the expenses associated with premature replacement, repairs, and downtime caused by corrosion-related issues.

When selecting a motor base, consider the environmental conditions, exposure to corrosive agents, and the expected service life of the motor base. Consult with manufacturers or suppliers to identify corrosion-resistant options that are compatible with the specific application requirements. They can provide guidance on suitable materials, coatings, or finishes that offer optimal corrosion resistance for your motor base.

motor base

What role does a motor base play in reducing vibration and noise from motors?

A motor base plays a crucial role in reducing vibration and noise generated by motors. Here’s a detailed explanation:

Electric motors can produce significant vibrations and noise during operation, which can have negative effects on equipment, structures, and human comfort. Motor bases are designed to minimize these vibrations and noise by performing the following roles:

1. Vibration Dampening: Motor bases are constructed using materials and designs that help dampen the vibrations produced by motors. Materials with good vibration-dampening properties, such as steel or cast iron, are commonly used in motor bases. These materials absorb and dissipate vibrations, preventing them from propagating to the supporting structure. By reducing vibrations, motor bases help minimize the transmission of vibrations to surrounding equipment, which can prevent damage, improve performance, and extend the lifespan of connected machinery.

2. Isolation: Some motor bases incorporate isolation features to further reduce vibration transmission. These bases may include elastomeric mounts, springs, or other damping elements that isolate the motor from the mounting surface. These isolating elements absorb and dissipate vibrations, providing an additional layer of protection against vibration transmission. Isolation helps prevent vibrations from being transferred to the supporting structure, reducing the potential for structural damage and minimizing noise generation.

3. Stability and Alignment: Proper alignment and stability of the motor are essential for reducing vibrations. Motor bases provide a secure and stable mounting platform that ensures the motor remains properly aligned during operation. Proper alignment helps reduce vibrations caused by misalignment, unbalanced loads, or belt tension issues. By maintaining stability and alignment, motor bases contribute to smoother motor operation, minimizing vibrations and associated noise.

4. Noise Absorption: In addition to reducing vibrations, motor bases can also help absorb and dampen noise generated by motors. The materials and construction of the base can contribute to noise reduction. For example, motor bases made of sound-absorbing materials or incorporating noise-reducing designs can help mitigate the noise generated by the motor, creating a quieter working environment.

By addressing vibration and noise issues, motor bases contribute to improved equipment performance, reduced maintenance needs, enhanced operator comfort, and increased workplace safety. However, it’s important to note that the effectiveness of a motor base in reducing vibration and noise depends on factors such as the motor size, operating conditions, mounting configuration, and the specific design features of the base.

In summary, motor bases play a vital role in reducing vibration and noise from motors. They dampen vibrations, isolate the motor, provide stability and alignment, and can contribute to noise absorption. By minimizing vibrations and noise, motor bases help protect equipment, structures, and human well-being, ensuring smoother and quieter motor operation.

China OEM Latest Technology Waste Car Motor Oil Refinery Machine Get Base Oil Distillation   with Good quality China OEM Latest Technology Waste Car Motor Oil Refinery Machine Get Base Oil Distillation   with Good quality
editor by CX 2024-03-28

China Good quality Latest Technology Waste Car Motor Oil Refinery Machine Get Base Oil Distillation vacuum pump engine

Product Description

Product Description

Application
JZC waste oil distillation machine heat the waste oil to (from 110ºC to 350ºC) different temperature under high vacuum condition, making Hydrocarbon molecules break out, and re-order combination, forming diesel oil, lubricating base oil etc. JZC machine is very suitable for the small oil refinery company, also for the small oil company who want to make the oil by self.
Features and Advantages 
I.The vacuum system uses the roots pump as the main pump and the rotary vane vacuum pump as the primary pump. Fast start-up, large
pumping speed, stable performance, and high ultimate vacuum of less than 5Pa.
II.Double horizontal vacuum separators, combined with Duplex-Stereo film evaporation technology 
III.Strong ability to remove impurities: ultra-large area cylindrical precision filter element, with high filtration accuracy, easy installation and replacement.
IV.Low-load heating: Adopt advanced internal and external double-tube heat radiation indirect heating technology.
V.Automatic control to realize unattended, safe and stable working. 
VI.Safety interlock protection for oil pump, vacuum pump, heater,keep safely working 
VII.Low noise, easy operation, long maintenance interval, low energy consumption, low operating cost 
VIII.It can be used together with the insulation oil regeneration device, which has the effect of decoloring, deacidification, deoxidation and removing
free carbon and other harmful substances from the oil.

Most 3 obvious advantages of our JZC equipment compared with competitors

1. The warranty period of our equipment is 2 years, and other companies usually only have 1 year.

2.Distillation tank has insulation layer, which has energy-saving effect    3.The cooler is made of stainless steel, which has a longer life. 

JZC machine workflow

 

This is a simple flow chart of JZC. If you want a more detailed flow chart, please contact Sales Manager AmyQian

  Working Steps Of The Machine( Omitted version  )
There are 5 steps from waste oil to base oil.
1.Use press paper filter device filter impurities in waste oil
2.The waste oil leads to the waste oil mixing tank, heat the waste oil to 60-80 ºC and then mix it with sodium hydroxide. When sodium hydroxide is mixed with waste oil, a chemical reaction will occur, flocculation and precipitation.
3.Use press paper filter device filter waste oil again, the waste oil then flows to the distillation tank.
4. Set the temperature, let the distillation tank heat to the set temperature, and distill out water vapor and oil vapor. The distillation temperature reaches 80-110ºC, and water is distilled.The distillation temperature reaches 120-210ºC, and Gasoline and diesel is distilled. The distillation temperature reaches 220-290ºC, and light base oil is distilled. The distillation temperature reaches 300-350ºC, and heavy base oil (Viscosity≥SN150 ) is distilled.
5. The oil is then condensed through a cooler condenser,condensation from vapor state to liquid state. This step is actually the operation of employees opening different valves and pumps. There is no difficulty in operation. Emphasize that the machine comes with a collection tank that can separate different types of oil.

Oil Parameters After Treatment

 

 

Final Product Ratio Percentages Distillation Temperature Vacuum Value
Water 2% 80ºC-110ºC -0.098
Gasoline and diesel  8% 120ºC-210ºC 500Pa
Light base oil  40% 220ºC-290ºC 50-500 Pa
Heavy base oil 45% 300ºC-350ºC 50-500 Pa
Oil Resicudal 5%    
Total 100%    

Detailed Photos

 

 

 

 

 

Project Show

 

Representative of key projects
Panamanian customers personally visited our customer’s factory and obtained oil samples. After returning to Panama, he took the oil sample to the laboratory for testing and placed an order for our JZC equipment. He bought 3 sets JZC in total, and now he has become our agent in South Africa .

 

Customer Visit Our Company

 

 

 

Certifications

 

Company Prrofile :
ZheJiang CHINAMFG ELECTROMECHANICAL CO.LTD.is a professional mechanism manufacturer (oil purifier) from ZheJiang China.The company has a 3000 square meter production workshop with more than 40 staffs and engineers. The company is joint-stock high-tech enterprise, after 10 years of development, company has grown into a comprehensive enterprise, engaging in vacuum oil purifier producing, filter element producing, and Imp&Exp trading. CHINAMFG oil purifier and filter are widely applied in projects of transformer substation, electric department, steel structure, bridge, auto, railway, aviation, chemicals, petroleum etc. The products are exported to more than 30 countries and areas, such as Europe, America, Middle East, Southeast Asia and so on. The product gets the good reputation from the dealer and end user.

FAQ

Q1. What are the heating methods of the machine?
A: The conventional heating method of JZC is electric heating. If you need to customize the burner heating mode, we can also customize it for you.

 

Q2. How about the Installation of the machine?
A: About installation, the installation of the machine is modular and sample.If we send engineer , buyer need to be responsible for engineer’s round-trip airfare, visa, accommodation and his salary 100 dollars /day. With the installation instructions,buyer can also install by themselves. Our Engineers can talk with customers in English video to teach how to install and use the machine.Whether engineers are needed or not depends on the customers themselves.

Q3. What is your terms of payment?
A: Generally, we use T/T, 30% in advance, balance pay after the machine finish.

Q4. How about your delivery time?
A: Generally, JZC-1 (1 ton/day) need 35 workings days to finish. The specific delivery time depends on the items and the quantity of your order.

Q5. Can you customized goods for us?
A: Yes, we can customized according to your flow requirements, the brand requirements of parts used in the machine……..

Q6. If you have any inspection or test for your goods before delivery?
A: Yes, we do the inspection and test before finished goods.

Q7. Can we visit your factory?
A: Yes, we warmly welcome your visiting, and can pick up you at airport or train station.

 

 

 

 

 

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Certification: ISO9001, CE
Application: Turbine Oil, Lubricant Oil, Engine Oil, Waste Oil
Voltage: 380V
Folw Rate: 1-100 Tons/Day
Color: White, Blue, Gray, Yellow
Warranty: 2 Years
Customization:
Available

|

motor base

Can motor bases accommodate motors with varying horsepower ratings?

Motor bases are designed to accommodate motors with varying horsepower ratings. Here’s a detailed explanation:

Motor bases are versatile mounting platforms that can accommodate a wide range of motors, including those with different horsepower ratings. The horsepower rating of a motor refers to its power output capability and is an important consideration when selecting a motor for a specific application.

Motor bases are typically designed to support a range of motor sizes and power ratings. They are manufactured with load-bearing capacities that can handle motors with varying horsepower requirements. The specific horsepower ratings that a motor base can accommodate will depend on its design, construction, and intended application.

When selecting a motor base, it’s important to consider the horsepower rating of the motor you intend to mount. Ensure that the motor base’s load-bearing capacity is sufficient to support the weight and dynamic forces generated by the motor during operation. Exceeding the load-bearing capacity of the motor base can lead to instability, increased vibrations, and potential safety hazards.

Motor bases are often labeled or specified with their load ratings, which indicate the maximum weight or horsepower they can support. It’s crucial to verify that the motor base’s load rating aligns with or exceeds the horsepower rating of the motor you plan to install.

Additionally, consider other factors such as the specific application requirements, environmental conditions, installation constraints, and any industry or safety standards. These considerations will help ensure that the motor base is suitable for the motor’s horsepower rating and the demands of the application.

It’s worth noting that while motor bases can accommodate motors with varying horsepower ratings, it’s essential to follow the manufacturer’s recommendations and guidelines for proper motor base selection, installation, and usage. Adhering to these guidelines ensures the motor base’s structural integrity, stability, and overall performance.

In summary, motor bases are designed to accommodate motors with varying horsepower ratings. They are manufactured with load-bearing capacities that can support a range of motor sizes and power requirements. When selecting a motor base, verify that its load rating aligns with or exceeds the horsepower rating of the motor being installed. By considering the specific requirements of the motor and the application, you can ensure a well-matched motor base that provides optimal support, stability, and performance.

motor base

How can users troubleshoot common issues related to motor base misalignment?

Troubleshooting common issues related to motor base misalignment can help ensure optimal performance and prevent potential problems. Here’s a detailed explanation:

1. Visual Inspection: Start by visually inspecting the motor base and its alignment with the driven equipment. Look for any obvious signs of misalignment, such as gaps, uneven contact, or skewed positioning. Pay attention to the alignment of coupling or drive belts, as they can indicate misalignment issues as well.

2. Measurements and Alignment Tools: Use precision measurement tools such as dial indicators, laser alignment devices, or straightedges to assess the alignment of the motor base. These tools can provide accurate measurements and help identify misalignment issues. Measure the alignment at multiple points along the motor base and compare the readings to the manufacturer’s recommended tolerances.

3. Check Mounting Bolts and Fasteners: Loose or improperly tightened mounting bolts and fasteners can contribute to motor base misalignment. Ensure that all bolts and fasteners are securely tightened according to the manufacturer’s specifications. If any bolts are found to be loose, tighten them appropriately. However, be cautious not to overtighten, as it can lead to deformation or misalignment of the motor base.

4. Assess Foundation or Mounting Surface: Examine the foundation or mounting surface on which the motor base is installed. Uneven or unstable surfaces can cause misalignment. Check for any irregularities, such as cracks, gaps, or soft spots, that may affect the alignment of the motor base. If necessary, repair or reinforce the foundation to ensure a stable and level mounting surface.

5. Alignment Adjustment: If misalignment is detected, make the necessary adjustments to bring the motor base into proper alignment. This may involve loosening the mounting bolts, adjusting shims or wedges, and repositioning the motor base. Follow the manufacturer’s guidelines or consult alignment experts for specific adjustment procedures based on the type of motor base and alignment method used.

6. Consider Thermal Growth: Account for thermal growth when aligning the motor base. Motors can experience thermal expansion or contraction during operation, which can affect alignment. Consult the manufacturer’s recommendations for thermal growth allowances and adjust the alignment accordingly.

7. Regular Maintenance: Implement a regular maintenance program that includes periodic inspections and realignment of the motor base. Over time, environmental factors, operational stresses, or equipment vibrations can cause misalignment. Regular maintenance helps identify and address misalignment issues before they escalate and lead to more severe problems.

8. Professional Assistance: If troubleshooting and adjustments do not resolve the misalignment issues, or if the alignment task requires specialized knowledge and equipment, seek assistance from alignment professionals or qualified technicians. They have the expertise and tools to accurately diagnose and correct complex misalignment problems.

It’s important to note that proper alignment of the motor base is essential for the smooth and efficient operation of the entire system. Misalignment can result in increased wear and tear, reduced energy efficiency, excessive vibration, premature component failure, and decreased overall performance. By promptly addressing misalignment issues, users can optimize the performance and lifespan of their motor base and associated equipment.

motor base

How does a motor base contribute to the stability and alignment of electric motors?

A motor base plays a crucial role in contributing to the stability and alignment of electric motors in industrial applications. Here’s a detailed explanation:

A motor base, also known as a motor mounting base or motor support base, provides essential support and alignment features that help ensure the stable and properly aligned positioning of electric motors. Here’s how a motor base contributes to stability and alignment:

1. Support and Weight Distribution: A motor base serves as a robust platform to support the weight of the electric motor. It helps distribute the motor’s weight evenly across the base, preventing excessive stress or strain on the motor and its mounting points. By providing adequate support, the motor base helps maintain the motor’s structural integrity and prevents any sagging or tilting that could lead to misalignment.

2. Adjustable Mounting Features: Motor bases often include adjustable features such as slotted holes or bolt patterns that allow for precise alignment of the motor. These adjustment options enable technicians to align the motor with connected equipment, such as pumps, fans, conveyors, or gearboxes. Proper alignment is crucial for efficient power transmission, minimizing wear and tear on the motor and connected components, and reducing the risk of mechanical failures.

3. Rigid Construction: Motor bases are typically constructed from sturdy materials like steel or cast iron, which provide rigidity and stability. The robust construction of the motor base helps absorb and dampen vibrations generated during motor operation, minimizing the transmission of vibrations to the surrounding equipment or structure. This vibration control contributes to the overall stability of the motor and its surrounding components.

4. Alignment Verification: Motor bases often include alignment verification features such as laser alignment systems or dial indicators. These tools assist technicians in precisely aligning the motor with connected equipment. By using these verification methods, technicians can ensure that the alignment is within specified tolerances, further enhancing stability and minimizing the risk of misalignment-related issues.

5. Secure Mounting: Motor bases are designed to securely attach the motor to the base, typically using bolts or fasteners. This secure mounting prevents any movement or shifting of the motor during operation, enhancing stability. It also helps maintain the alignment achieved during the installation process.

By providing support, adjustable alignment features, rigidity, alignment verification, and secure mounting, motor bases contribute significantly to the stability and alignment of electric motors in industrial applications. Proper stability and alignment are essential for optimal motor performance, reduced wear and tear, improved energy efficiency, and prolonged motor lifespan.

When installing a motor base, it’s crucial to follow manufacturer guidelines and ensure proper anchoring to the foundation or supporting structure. This helps maintain the integrity of the motor base and ensures the reliable operation of the motor.

In summary, a motor base is a critical component that contributes to the stability and alignment of electric motors by providing support, alignment adjustability, rigidity, alignment verification, and secure mounting, ultimately enhancing motor performance and reliability.

China Good quality Latest Technology Waste Car Motor Oil Refinery Machine Get Base Oil Distillation   vacuum pump engine	China Good quality Latest Technology Waste Car Motor Oil Refinery Machine Get Base Oil Distillation   vacuum pump engine
editor by CX 2024-02-02

China manufacturer 3 Tons Used Motor Oil Recycling Machine to Recycle Base Oil with Good quality

Product Description

Product Description

Product name: 3 Tons Per Day Used Motor Oil Recycling Machine To Recycle Base Oil

Waste oil usually collected from machinery, vehicles,

ships etc. which color is black and very dirty. Because

the waste oil contains too much contamination,

including non-hydrocarbon, alkene, polycyclic aromatic

hydrocarbon, metal hydronium, impurities, metal

particles, asphaltene and colloid etc. thereby it is

harmful for the lubricating system and car engine etc,

waste oil lost it’s control friction which have to be

replaced.

Transitional way to recycling the waste oil is by acid

way, which will produces much waste sludge, bad smell,

non-friendly environment, and the produced base oil is

not purity, and it is easily oxidized. Many countries

forbid the acid way. So our company researches the

new waste oil vacuum distilling machine (JZC waste oil

distillation machine), it is special for distilling and

regenerating the black waste lube oil, including waste

engine oil, lube oil, hydraulic oil, gear oil, dirty diesel

oil, mixed oils etc.This equipment adopts

physicochemical way to polymerize, passivity, absorb,

eliminate impurities and harmful contaminations. JZC

waste oil distillation machine heat the waste oil to

(from 110ºC to 350ºC) different temperature under

high vacuum condition, making Hydrocarbon

molecules break out, and re-order combination,

forming diesel oil, lubricating base oil etc. JZC machine

is very suitable for the small oil refinery company, also

for the small oil company who want to make the oil by

self.

Features:

1.Safty design, during the working process, raw materials oil is always flowing and flashing between

the distillation tank and heating system, there is no any coking happen in the pipes and tanks, so the

system is 100% safty, and long life time.
 

2.There are optional ways to heat the oil, like the boiler way by using fuel, natural gas or coal. Also, if

machine is small capacity, we can use the electric heating way.

3.By using the high vacuum distilling way, so the distilling temperature is low, energy saving and safety.

4.Using the special chemicals to catalyze the waste oil, which makes sure the final diesel oil, gasoline oil and base oil are good anti-oxidation with good color, there is no bad odor. The final oil can be storage for 1 year without color change and odor change.

5.Oil cooler system adopts the SS304, which has the good heating exchange function, long life time.
 

6.Environmental friendly, there is only 5% of the oil residual under the distilling kettle, which can be

use as the boiler heavy fuel, so there is no pollution.
 

7. The final oil is high purity; gasoline/diesel oil and lube base oil be loaded in different oil tanks.

8.Machine design life is more than 20 years, long working life time.

9.Easy operation, only 1 or 2 workers can operate the machine.

Product Parameters

Index Unit JZC-1 JZC-3 JZC -5 JZC -10
Capacity Ton / day 1 3 5 10
Recovery ratio % Above 93%
Working pressure MPa ≤ 0.4
Working vacuum MPa -0.08 ~ -0.571
Working Temperature ºC 80-350
Working Noise dB (A) 75
Power supply V 380v, 50hz, 3Phase (Or According user demand)
Heating way  

Electromagnetic / Electric Heater or boiler

( fuel, natural gas or coal)

Pump Motor Power kW 10 18 20 25
Working Size M 5*2.5*4 7*2.8*4.5 8*3.2*5 15*4*6

Recovery rate:

Final products Ratio Percentages Distillation temperature Vacuum Value
Water 2%

80 ºC -110 ºC

-0.098
Gasoline and diesel 8%

120 ºC -210 ºC

500Pa
Light base oil 40%

220 ºC -290 ºC

50~500 Pa

Heavy base oil (Viscosity ≥SN150 ) 45%

300 ºC -350 ºC

50~500 Pa

Oil Residual 5%    
Total 100%    

 

Packaging & Shipping

We promise that each machine will be inspected by professional engineers before shipment to ensure that the machine does not have any quality problems. And it will be shipped only after getting your permission.

Company Profile

Service Commitment:
ZheJiang CHINAMFG ELECTROMECHANICAL CO.,LTD will always adhere to the business philosophy of “Responsible for product, Responsible for user, Responsible for sell”, keep the faith to create the national brand, keep innovation, keep improving and keep making the high quality oil purifier&oil filtration products with first-class after-service for getting the customer’s trust and love. Really build a new CHINAMFG in Brand-NAKIN with customers.

Certificates & Honors:
China Famous Brand Oil Purifier Company
Golden-supplier for China National Electric Power Group
ISO9001 products quality certificate
CE Products safety certificate
SGS Products local testing report
More than 15 years and 50 countries and districts exporting experience
Multiple Product Options (Contact me to see more details)

1. Ultra-High Voltage Transformer Oil Purifier
2. Double Stages Vacuum Transformer Oil Purifier
3. CHINAMFG Vacuum Transformer Oil Purifier
4. ZYM Trailer-Type Insulating Oil Purifier
5. AD Air Dryer
6. TY Vacuum Turbine Oil Purifier
7. TYA Lubricating Oil Purifier
8. TYF Multifunctional Oil Purifier
9. TJ Coalescing And Separating Oil Purifier
10. Cooking Oil Purifier/Cooking Oil Regeneration Device
11. Waste Engine Oil Refinery Plant/Waste Engine Oil Regeneration System
12.CXJ Disc-centrifugal Oil Purifier
13.LY Plate-Press Oil Purifier
14.LUC Portable Oil Purifier
15.Oil Tester
16.Oil Purifier’s Spare Parts

Our Advantages

 

There are some differences in design between our machine and the other suppliers. 

1.First of all, our machine comes with a Macleod vacuum gauge meter so you can test the vacuum system when starting the machine.
2.Secondly, our machine is equipped with a circulation oil pump, if your machine does not have such an oil pump, it is easy to coking in distillation tank. 
3.Thirdly, our cooler is stainless steel, it’s long life time. As the cooler is strong, some oil gas will not go out from vacuum pump, so you will not smell oil gas when you work the machine.
4.At last, we have insulation layer on the distillation tank. So you can keep oil temperature, it can save energy. You will not take much electricity when you heating oil.

Successful Projects

Currently our waste engine oil vacuum distillation machines have been sold to Honduras, Panama, Mexico, Russia, Tajikistan, Turkmenistan, Greece, Turkey, Mongolia, Malaysia, Cambodia, Cameroon, CHINAMFG d’Ivoire, Sierra Leone, Ghana etc.
Welcome to our customer’s factory to visit the machine

 

FAQ

Question 1. What can we get from your waste oil vacuum distillation machine?
Answer: After the distillation, you can get more than 8% gasoline oil&diesel oil, and 85% base oils( SN150, SN350, SN500). 

Question 2. What is your heating methods? 
A: Electromagnetic / Electric Heater or Boiler( fuel, natural gas or coal)

Question 3. What is the machine operating steps?
A: 1.The first step is to filter out the water, gas and impurities in the waste oil with the plate press oil purifier.
2.In the second step, sodium hydroxide is added to the waste oil to play the role of flocculation and precipitation, and filter out the impurities in the waste oil. The waste oil is then transferred to the distillation tower, where it is distilled at (from 110ºC to 350ºC) different temperature range under high vacuum condition to obtain the gasoline oil, diesel oil and base oil SN150, SN350, SN500.
3.The third step is to refine the base oil with silica gel to remove the asphaltenes, colloids and impurities from the oil and make the base oil of good quality. It can be storage for 1 year without color change and odor change.
(If you need more details, please feel free to contact me via the contact details below.)

Question 4. How about your delivery time?
A: Generally, for a 1 ton per day machine, it will take about 30 working days after receiving your advance payment. The specific delivery time depends on the capacities and the quantity of your order. 

Question 5. Can you customized goods for us?
A: Yes, we support customization, for example, we can make your logo on the machine, etc.

Question 6. If you have any inspection or test for your goods before delivery?
A: Yes, we do the inspection and test before finished goods. More importantly, we will only arrange delivery after getting your permission.
 
Question 7. Can we visit your factory?
A: Yes, we warmly welcome your visiting, and can pick you up at airport or train station.

 

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Certification: ISO9001, CE, SGS
Application: Turbine Oil, Lubricant Oil, Transformer Oil, Engine Oil, Gear Oil, Dirty Diesel Oil
Voltage: 380V 50Hz,3pH (or According to User Demand)
Folw Rate: 3 Tons Per Day (Customized)
Product Name: Waste Black Engine Oil Recycling Plant
Key Words: Lubricants Engine Oil Plant
Customization:
Available

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motor base

Are there standard dimensions for motor bases, or are they customizable?

Motor bases can have both standard dimensions and customizable options, depending on the specific requirements of the motor and the application. Here’s a detailed explanation:

1. Standard Dimensions: Motor bases often follow industry standards for certain motor sizes. These standardized bases have predefined dimensions that correspond to specific motor frame sizes. For example, the National Electrical Manufacturers Association (NEMA) provides guidelines and standards that define the dimensions and mounting configurations for various motor frame sizes. These standards ensure compatibility and ease of interchangeability between motors and motor bases within the same frame size category.

Standard motor bases typically have specific hole patterns, bolt sizes, and mounting dimensions that align with the corresponding motor frame size. This allows for straightforward and consistent installation of motors using standard bases. Standardization provides convenience, simplifies sourcing and replacement of motor bases, and ensures compatibility with a wide range of motor manufacturers.

2. Customizable Options: In addition to standard dimensions, motor bases can also be customized to suit specific requirements. Customization allows for flexibility in adapting the base to unique motor sizes, mounting configurations, or application constraints. Manufacturers may offer customization options that include variations in dimensions, hole patterns, mounting features, and material choices.

Customizable motor bases are particularly useful when dealing with non-standard motor sizes, specialized mounting requirements, or unique application environments. By tailoring the motor base to specific needs, it’s possible to optimize the installation, ensure proper alignment, and accommodate space limitations.

When choosing between standard or customizable motor bases, it’s important to consider factors such as motor frame size, load capacity, mounting options, environmental conditions, and any specific installation constraints. Standard bases are readily available, cost-effective, and suitable for most applications that adhere to standard motor sizes. On the other hand, customizable bases offer flexibility and fine-tuning options for non-standard or specialized installations.

In summary, motor bases can have standard dimensions based on industry guidelines and standards, such as those provided by NEMA. These standardized bases ensure compatibility between motors and motor bases within the same frame size category. However, motor bases can also be customized to accommodate non-standard motor sizes, unique mounting requirements, or specific application constraints. Customization options allow for flexibility and optimization of the motor base to meet specific needs.

motor base

What role does corrosion resistance play in the selection of motor bases?

Corrosion resistance plays a crucial role in the selection of motor bases. Here’s a detailed explanation:

1. Protection of Motor Base: Motor bases are often exposed to various corrosive agents such as moisture, chemicals, saltwater, or industrial gases. Corrosion-resistant motor bases are designed to withstand these corrosive environments and prevent the deterioration of the base material. By selecting a corrosion-resistant motor base, you can ensure its durability and longevity, reducing the risk of premature failure or structural damage.

2. Preservation of Aesthetic and Functional Appearance: Corrosion can impact the aesthetic appearance of the motor base, causing discoloration, rust, or pitting. However, corrosion resistance helps maintain the visual appeal of the motor base over time. Additionally, corrosion can compromise the functionality of the motor base by weakening its structural integrity or hindering its adjustability features. By choosing a corrosion-resistant motor base, you can preserve both the aesthetic and functional aspects of the base.

3. Protection of Surrounding Equipment: Corrosion can extend beyond the motor base itself and affect other components or equipment in the vicinity. For example, if a corroded motor base transfers rust or contaminants to connected equipment, it can lead to operational issues or premature failure of those components. Opting for a corrosion-resistant motor base helps protect the surrounding equipment and ensures the smooth operation and reliability of the entire system.

4. Improved Maintenance Efficiency: Corrosion-resistant motor bases require less frequent maintenance and repair. They are less prone to degradation, which reduces the need for regular inspections, cleaning, and surface treatments. This not only saves time and effort but also minimizes maintenance costs associated with corrosion-related issues.

5. Environmental Compatibility: Industries or applications that involve exposure to corrosive environments, such as coastal areas, chemical plants, or wastewater treatment facilities, require motor bases that can withstand these conditions. Corrosion-resistant motor bases are designed to meet the specific environmental challenges and provide reliable performance in such demanding settings.

6. Long-Term Cost Savings: Although corrosion-resistant motor bases may have a higher initial cost compared to standard bases, they offer long-term cost savings. By investing in a high-quality corrosion-resistant motor base, you can mitigate the expenses associated with premature replacement, repairs, and downtime caused by corrosion-related issues.

When selecting a motor base, consider the environmental conditions, exposure to corrosive agents, and the expected service life of the motor base. Consult with manufacturers or suppliers to identify corrosion-resistant options that are compatible with the specific application requirements. They can provide guidance on suitable materials, coatings, or finishes that offer optimal corrosion resistance for your motor base.

motor base

What role does a motor base play in reducing vibration and noise from motors?

A motor base plays a crucial role in reducing vibration and noise generated by motors. Here’s a detailed explanation:

Electric motors can produce significant vibrations and noise during operation, which can have negative effects on equipment, structures, and human comfort. Motor bases are designed to minimize these vibrations and noise by performing the following roles:

1. Vibration Dampening: Motor bases are constructed using materials and designs that help dampen the vibrations produced by motors. Materials with good vibration-dampening properties, such as steel or cast iron, are commonly used in motor bases. These materials absorb and dissipate vibrations, preventing them from propagating to the supporting structure. By reducing vibrations, motor bases help minimize the transmission of vibrations to surrounding equipment, which can prevent damage, improve performance, and extend the lifespan of connected machinery.

2. Isolation: Some motor bases incorporate isolation features to further reduce vibration transmission. These bases may include elastomeric mounts, springs, or other damping elements that isolate the motor from the mounting surface. These isolating elements absorb and dissipate vibrations, providing an additional layer of protection against vibration transmission. Isolation helps prevent vibrations from being transferred to the supporting structure, reducing the potential for structural damage and minimizing noise generation.

3. Stability and Alignment: Proper alignment and stability of the motor are essential for reducing vibrations. Motor bases provide a secure and stable mounting platform that ensures the motor remains properly aligned during operation. Proper alignment helps reduce vibrations caused by misalignment, unbalanced loads, or belt tension issues. By maintaining stability and alignment, motor bases contribute to smoother motor operation, minimizing vibrations and associated noise.

4. Noise Absorption: In addition to reducing vibrations, motor bases can also help absorb and dampen noise generated by motors. The materials and construction of the base can contribute to noise reduction. For example, motor bases made of sound-absorbing materials or incorporating noise-reducing designs can help mitigate the noise generated by the motor, creating a quieter working environment.

By addressing vibration and noise issues, motor bases contribute to improved equipment performance, reduced maintenance needs, enhanced operator comfort, and increased workplace safety. However, it’s important to note that the effectiveness of a motor base in reducing vibration and noise depends on factors such as the motor size, operating conditions, mounting configuration, and the specific design features of the base.

In summary, motor bases play a vital role in reducing vibration and noise from motors. They dampen vibrations, isolate the motor, provide stability and alignment, and can contribute to noise absorption. By minimizing vibrations and noise, motor bases help protect equipment, structures, and human well-being, ensuring smoother and quieter motor operation.

China manufacturer 3 Tons Used Motor Oil Recycling Machine to Recycle Base Oil   with Good quality China manufacturer 3 Tons Used Motor Oil Recycling Machine to Recycle Base Oil   with Good quality
editor by CX 2024-01-26

China Hot selling 3.3-13W DC Planetary Gear Motor for Bba Machine motor armature

Product Description

3.3-13W DC Planetary Gear Motor for Bba Machine

PG36M555 DC Planetary Gear Motor for Automatic TV rack

PG36M555 SERIES
Voltage: 3VDC 6VDC 9VDC 12VDC 24VDC
Speed range: 3 12 ≤140 3 12 ≤220 45 12 ≤350 6 24 ≤70 3 24 ≤110 45 24 ≤180 6-99.5K    Motor please refer to the motor data RS-555123000.
          Gearbox please refer to gearbox data reduction ratio99.5 .Related to gearmotor output speed and torque please 
          refer to motor data. 
   2\ Motor can be installed wiht magnetic encorder. encorder parameters please refer to  me-37.htm .
   3\Standard output shaft after reducing: 8.0mm. other sizes of then output shaft can make as client request.
   4\Chart only for reference,products shall prevail the entity.

Company Introduction

 

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Low Speed
Excitation Mode: Compound
Function: Control, Driving
Casing Protection: Open Type
Number of Poles: 10
Samples:
US$ 15/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

Motor

Benefits of a Planetary Motor

If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.

planetary gears

Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:

planetary gearboxes

A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?

planetary gear motors

When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
Motor

planetary gears vs spur gears

A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
Motor

planetary gearboxes as a compact alternative to pinion-and-gear reducers

While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt

China Hot selling 3.3-13W DC Planetary Gear Motor for Bba Machine   motor armatureChina Hot selling 3.3-13W DC Planetary Gear Motor for Bba Machine   motor armature
editor by CX 2023-05-06

China factory 57bygh 57mm NEMA 23 Hybrid Stepper Motor with Planetary Gearbox for Medical Equipment CNC Router Machine dc motor

Product Description

 

57BYGH 57mm Nema 23 Hybrid Stepper Motor with Planetary Gearbox for Medical Equipment CNC Router Machine

Product Description

GenHangZhou Specification
Item Specifications
Step Angle 1.8° or 0.9°
Temperature Rise 80ºCmax
Ambient Temperature -20ºC~+50ºC
Insulation Resistance 100 MΩ Min. ,500VDC
Dielectric Strength 500VAC for 1minute
Shaft Radial Play 0.02Max. (450g-load)
Shaft Axial Play 0.08Max. (450g-load)
Max. radial force 75N (20mm from the flange)
Max. axial force 15N

 

1. The magnetic steel is high grade,we usually use the SH level type.
2. The rotor is be coated,reduce burrs,working smoothly,less noise. We test the stepper motor parts step by step.
3. Stator is be test and rotor is be test before assemble.
4. After we assemble the stepper motor, we will do 1 more test for it, to make sure the quality is good.

JKONGMOTOR stepping motor is a motor that converts electrical pulse signals into corresponding angular displacements or linear displacements. This small stepper motor can be widely used in various fields, such as a 3D printer, stage lighting, laser engraving, textile machinery, medical equipment, automation equipment, etc.

1.8 Degree Stepper Motor Parameters:

Model No. Step Angle Motor Length Current Resistance Inductance Holding Torque # of Leads Detent Torque Rotor Inertia Mass
( °) (L)mm A Ω mH N.m No. g.cm g.cm2 Kg
JK57HS41-1006 1.8 41 1 7.1 8 0.48 6 250 150 0.47
JK57HS41-2008 1.8 41 2 1.4 1.4 0.39 8 250 150 0.47
JK57HS41-2804 1.8 41 2.8 0.7 1.4 0.55 4 250 150 0.47
JK57HS51-1006 1.8 51 1 6.6 8.2 0.72 6 300 230 0.59
JK57HS51-2008 1.8 51 2 1.8 2.7 0.9 8 300 230 0.59
JK57HS51-2804 1.8 51 2.8 0.83 2.2 1.01 4 300 230 0.59
JK57HS56-2006 1.8 56 2 1.8 2.5 0.9 6 350 280 0.68
JK57HS56-2108 1.8 56 2.1 1.8 2.5 1 8 350 280 0.68
JK57HS56-2804 1.8 56 2.8 0.9 2.5 1.2 4 350 280 0.68
JK57HS64-2804 1.8 64 2.8 0.8 2.3 1 4 400 300 0.75
JK57HS76-2804 1.8 76 2.8 1.1 3.6 1.89 4 600 440 1.1
JK57HS76-3006 1.8 76 3 1 1.6 1.35 6 600 440 1.1
JK57HS76-3008 1.8 76 3 1 1.8 1.5 8 600 440 1.1
JK57HS82-3004 1.8 82 3 1.2 4 2.1 4 1000 600 1.2
JK57HS82-4008 1.8 82 4 0.8 1.8 2 8 1000 600 1.2
JK57HS82-4204 1.8 82 4.2 0.7 2.5 2.2 4 1000 600 1.2
JK57HS100-4204 1.8 100 4.2 0.75 3 3 4 1100 700 1.3
JK57HS112-3004 1.8 112 3 1.6 7.5 3 4 1200 800 1.4
JK57HS112-4204 1.8 112 4.2 0.9 3.8 3.1 4 1200 800 1.4

0.9 Degree Stepper Motor Parameters:

Model No. Step Angle Motor Length Current Resistance Inductance Holding Torque # of Leads Detent Torque Rotor Inertia Mass
( °) (L)mm A Ω mH kg.cm No. g.cm g.cm2 Kg
JK57HM41-1006 0.9 41 1 5.7 8 3.9 6 210 120 0.45
JK57HM41-2804 0.9 41 2.8 0.7 2.2 5 4 210 120 0.45
JK57HM51-2006 0.9 51 2 1.6 2.2 7.2 6 380 280 0.68
JK57HM56-1006 0.9 56 1 7.4 17.5 9 6 400 300 0.7
JK57HM56-2006 0.9 56 2 1.8 4.5 9 6 400 300 0.7
JK57HM56-2804 0.9 56 2.8 0.9 3.3 12 4 400 300 0.7
JK57HM76-1006 0.9 76 1 8.6 23 13.5 6 680 480 1
JK57HM76-2006 0.9 76 2 3 7 13.5 6 680 480 1
JK57HM76-2804 0.9 76 2.8 1.15 5.6 18 4 680 480 1

 

3 Phase Nema 23 Stepper Motor Parameters:

Model No. Step Angle Motor Length Current Resistance Inductance Holding Torque Detent Torque Rotor Inertia Mass
( °) (L)mm A Ω mH kg.cm g.cm g.cm2 Kg
JK57H3P42-5206 1.2 42 5.2 1.3 1.4 4.5 210 110 0.45
JK57H3P56-5606 1.2 56 5.6 0.7 0.7 9 400 300 0.75
JK57H3P79-5206 1.2 79 5.2 0.9 1.5 15 680 480 1.1

 

Nema 23 Round Type Stepper Motor Parameters:

Model No. Step Angle Motor Length Current Resistance Inductance Holding Torque # of Leads Detent Torque Rotor Inertia Mass
( °) (L)mm A Ω mH kg.cm No. g.cm g.cm2 Kg
JK57HY41-0406 1.8 41 0.4 30 30 2.88 6 180 57 0.54
JK57HY41-1564 1.8 41 1.56 1.8 3.6 4 4 180 57 0.54
JK57HY51-0426 1.8 51 0.42 29 36 4.97 6 350 110 0.6
JK57HY51-2804 1.8 51 2.8 0.85 2.1 6.9 4 350 110 0.6
JK57HY56-0606 1.8 56 0.6 20 32 6 6 420 135 0.65
JK57HY56-2004 1.8 56 2 3 7 8 4 420 135 0.65
JK57HY76-1506 1.8 76 1.5 3.6 6 9 6 720 200 0.95
JK57HY76-4004 1.8 76 4 0.88 2.6 14 4 720 200 0.95

 

Jkongmotor Other Hybrid Stepper Motor:

Motor series Phase No. Step angle Motor length Motor size Leads No. Holding torque
Nema 8 2 phase 1.8 degree 30~42mm 20x20mm 4 180~300g.cm
Nema 11 2 phase 1.8 degree 32~51mm 28x28mm 4 or 6 430~1200g.cm
Nema 14 2 phase 0.9 or 1.8 degree 27~42mm 35x35mm 4 1000~2000g.cm
Nema 16 2 phase 1.8 degree 20~44mm 39x39mm 4 or 6 650~2800g.cm
Nema 17 2 phase 0.9 or 1.8 degree 25~60mm 42x42mm 4 or 6 1.5~7.3kg.cm
Nema 23 2 phase 0.9 or 1.8 degree 41~112mm 57x57mm 4 or 6 or 8 0.39~3.1N.m
3 phase 1.2 degree 42~79mm 57x57mm 0.45~1.5N.m
Nema 24 2 phase 1.8 degree 56~111mm 60x60mm 8 1.17~4.5N.m
Nema 34 2 phase 1.8 degree 67~155mm 86x86mm 4 or 8 3.4~12.2N.m
3 phase 1.2 degree 65~150mm 86x86mm 2~7N.m
Nema 42 2 phase 1.8 degree 99~201mm 110x110mm 4 11.2~28N.m
3 phase 1.2 degree 134~285mm 110x110mm 8~25N.m
Nema 52 2 phase 1.8 degree 173~285mm 130x130mm 4 13.3~22.5N.m
3 phase 1.2 degree 173~285mm 130x130mm 13.3~22.5N.m
Above only for representative products, products of special request can be made according to the customer request.

 

Detailed Photos

                                       Brushless Dc Motor Kit                                                                      Stepper Motor with Encoder

                   Linear Stepper Motor                              3 4 Axis Stepper Motor Kits                       Hollow Shaft Stepper Motor

 

                        Bldc Motor                                              Brushed Dc Motor                                      Hybrid Stepper Motor                                   

 

Company Profile

HangZhou CZPT Co., Ltd was a high technology industry zone in HangZhou, china. Our products used in many kinds of machines, such as 3d printer CNC machine, medical equipment, weaving printing equipments and so on.
JKONGMOTOR warmly welcome ‘OEM’ & ‘ODM’ cooperations and other companies to establish long-term cooperation with us.
Company spirit of sincere and good reputation, won the recognition and support of the broad masses of customers, at the same time with the domestic and foreign suppliers close community of interests, the company entered the stage of stage of benign development, laying a solid foundation for the strategic goal of realizing only really the sustainable development of the company.

Equipments Show:
Production Flow:
Package:
Certification:

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Printing Equipment
Speed: Variable Speed
Number of Stator: Two-Phase
Customization:
Available

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Customized Request

Motor

Benefits of a Planetary Motor

Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.

Solar gear

The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.

Sun gear

The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Motor

Planetary gear

A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.

Planetary gearbox

A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Motor

Planetary gear motor

Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.

China factory 57bygh 57mm NEMA 23 Hybrid Stepper Motor with Planetary Gearbox for Medical Equipment CNC Router Machine   dc motor	China factory 57bygh 57mm NEMA 23 Hybrid Stepper Motor with Planetary Gearbox for Medical Equipment CNC Router Machine   dc motor
editor by CX 2023-04-24

China Best Sales 6rpm, 30rpm, 300rpm Planetary Gear Motor for Electric Lock, Coffee Machine motor brushes

Product Description

         6rpm, 30rpm, 300rpm planetary gear motor for electric lock, coffee machine

1. Features of PG32M395
Voltage: 2v,24v
Speed:  0.8-2000rpm
Torque: 2-25kgf.cm
Typical applications:  Pan/tilt camera, grill, oven, cleaning machine, garbage disposers, coffee machine, infusion pumps, office equipment, household appliances, automatic actuator.

2. Specifications of PG32M395

Note: It’s the typical specificaitoin for reference only, We can choose DC motor with different voltage speed to meet your torque and speed requirement.

Company Profile

1. About us

Main Products: 1) DC Brush motor: 6-130mm diameter, 0.01-1000W output power
                           2) DC Spur Gear Motor: 12-110mm diameter, 0.1-300W output power
                           3) DC Planeary Gear Motor: 10-82mm diameter, 0.1-100W output power 
                           4) Brushless DC Motor: 28-110mm, 5-1500W output power 
                           5) Stepper Motor: NEMA 08 to NEMA 43, Can with gearbox and lead screw
                           6) Servo Motor: 42mm to 130mm diameter, 50-4000w 
                           7) AC Gear Motor: 49 to 100mm diameter, 6-140 output power 

2. Production

Production line

Packing&Delivery

Certifications

Customer Visits

FAQ
Q: What’s your main products?
A:We currently produce Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q:How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed life time and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have customized service for your standard motors?
A:Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: you have individual design service for motors?
A:Yes, we would like to design motors individually for our customers, but it may need some CZPT charge and design charge. 

Q:Can I have samples for testing first?
A:Yes, definitely you can. After confirmed the needed motor specs, we will quote and provide a proforma invoice for samples, once we get the payment, we will get a PASS from our account department to proceed samples accordingly.

Q:How do you make sure motor quality?
A:We have our own inspection procedures: for incoming materials, we have signed sample and drawing to make sure qualified incoming materials; for production process, we have tour inspection in the process and final inspection to make sure qualified products before shipping.

Q:What’s your lead time?
A:Generally speaking, our regular standard product will need 25-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depends on the specific orders

Q:What’s your payment term?
A:For all our new customers, we will need 40% deposite, 60% paid before shipment.

Q:When will you reply after got my inquiries?
A:We will response within 24 hours once get your inquires.

Q:How can I trust you to make sure my money is safe?
A:We are certified by the third party SGS and we have exported to over 85 countries up to June.2017. You can check our reputation with our current customers in your country (if our customers do not mind), or you can order via alibaba to get trade assurance from alibaba to make sure your money is safe.

Q:What’s the minimum order quantity?
A:Our minimum order quantity depends on different motor models, please email us to check. Also, we usually do not accept personal use motor orders. 

Q:What’s your shipping method for motors?
A:For samples and packages less than 100kg, we usually suggest express shipping; For heavy packages, we usually suggest air shipping or sea shipping. But it all depends on our customers’ needs.

Q:What certifications do you have?
A:We currently have CE and ROSH certifications.

Q:Can you send me your price list?
A:Since we have hundreds of different products, and price varies per different specifications, we are not CZPT to offer a price list. But we can quote within 24 hours once got your inquirues to make sure you can get the price in time.

Q:Can I visit your company?
A:Yes, welcome to visit our company, but please let us know at least 2 weeks in advance to help us make sure no other meetings during the day you visit us. Thanks!

 

Application: Household Appliances, Auto Shutter, Pan/Tilt Camera, Slot Machine
Operating Speed: Low Speed
Function: Driving
Casing Protection: Drip-Proof
Structure and Working Principle: Brush
Certification: Ce, RoHS
Samples:
US$ 15/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

Motor

Benefits of a Planetary Motor

A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!

Self-centering planet gears ensure a symmetrical force distribution

A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.

Metal gears

A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Motor

Encoder

The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.

Durability

One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Motor

Cost

The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.

China Best Sales 6rpm, 30rpm, 300rpm Planetary Gear Motor for Electric Lock, Coffee Machine   motor brushesChina Best Sales 6rpm, 30rpm, 300rpm Planetary Gear Motor for Electric Lock, Coffee Machine   motor brushes
editor by CX 2023-04-23

China two-phase stepping servo motor and Drive for cnc router machine motor electric

Product Variety: 86J18156EC-one thousand
Type: SERVO MOTOR
Certification: CCC, ce
Merchandise Title: Servo Motor and Travel
Software: CNC
Shade: Buyer Request
Velocity: 2900RPM 1400RPM 960RPM 660RPM
Voltage: 220V/230V/240V/110V/120V
Rated Torque: 12n.m
Packaging Information: carton packing
Port: Guanghozu

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What Is a Gear Motor?

A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.

Inertial load

Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Motor

Applications

There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.

Size

The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Motor

Cost

A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Motor

Maintenance

Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.

China two-phase stepping servo motor and Drive for cnc router machine     motor electric	China two-phase stepping servo motor and Drive for cnc router machine     motor electric
editor by czh 2023-02-21

China 24V 150w 7000rpm DC motor high torque low voice double ball bearing lathe machine ac motor

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Benefits of a Planetary Motor

Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.
Motor

Solar gear

The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.

Sun gear

The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Motor

Planetary gear

A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.

Planetary gearbox

A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Motor

Planetary gear motor

Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.

China 24V 150w 7000rpm DC motor high torque low voice double ball bearing lathe machine     ac motor	China 24V 150w 7000rpm DC motor high torque low voice double ball bearing lathe machine     ac motor
editor by czh2023-02-16

China Double Chin Reducer Machine Miner Noise Planetary Gear Car Mileage Elbow Tee Reducer Pipe Fitting Three-Phase Asynchronous Motor Type Rat Bushing Monomer Odor dc motor

Product Description

      double chin reducer device miner sounds planetary equipment automobile HangZhouage elbow tee     reducer pipe fitting 3-period asynchronous motor variety rat bushing monomer odor  

US $10-99
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100 Pieces

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Soft Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Stepless

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Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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US $10-99
/ Piece
|
100 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Soft Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Stepless

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Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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Request Sample

The Benefits of Using a Gear Motor

A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.

Electric motor

The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Motor

Gear reducer

A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor

Motor shaft

Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
Motor

First stage gears

The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.

China Double Chin Reducer Machine Miner Noise Planetary Gear Car Mileage Elbow Tee Reducer Pipe Fitting Three-Phase Asynchronous Motor Type Rat Bushing Monomer Odor     dc motor	China Double Chin Reducer Machine Miner Noise Planetary Gear Car Mileage Elbow Tee Reducer Pipe Fitting Three-Phase Asynchronous Motor Type Rat Bushing Monomer Odor     dc motor
editor by czh 2023-01-28

China ZD Excellent Performance Vertical Type Planetary Gear Motor for Packing Mechanism Machine Automated Equipment motor brushes

Product Description

Model Variety

 

ZD Chief has a extensive assortment of micro motor production traces in the industry, which includes DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox and so on. Via technical innovation and customization, we support you create exceptional application techniques and supply flexible remedies for a variety of industrial automation conditions.

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Our professional product sales representive and technological group will choose the correct design and transmission remedies for your usage rely on your particular parameters.

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FAQ

Q: What’re your major products?
A: We at the moment generate Brushed Dc Motors, Brushed Dc Equipment Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and Substantial Precision Planetary Gear Box etc. You can verify the specifications for over motors on our internet site and you can e-mail us to recommend essential motors per your specification too.

Q: How to decide on a suitable motor?
A:If you have motor photos or drawings to demonstrate us, or you have comprehensive specs like voltage, pace, torque, motor size, doing work manner of the motor, necessary lifetime and sounds stage and many others, you should do not be reluctant to allow us know, then we can recommend suited motor for each your ask for appropriately.

Q: Do you have a custom-made services for your standard motors?
A: Yes, we can personalize per your ask for for the voltage, velocity, torque and shaft measurement/condition. If you require added wires/cables soldered on the terminal or require to incorporate connectors, or capacitors or EMC we can make it as well.

Q: Do you have an personal layout support for motors?
A: Indeed, we would like to design and style motors separately for our customers, but it could want some mould establishing value and style charge.

Q: What is your lead time?
A: Typically talking, our typical regular item will need to have 15-30days, a little bit longer for custom-made products. But we are quite flexible on the lead time, it will depend on the particular orders.

US $15-100
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Application: Motor
Layout: Cycloidal
Installation: Vertical Type
Step: Double-Step
Size: 32, 42, 52, 62,72mm
Manipulate Way: Forced Manipulation

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Customization:
US $15-100
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1 Piece

(Min. Order)

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Application: Motor
Layout: Cycloidal
Installation: Vertical Type
Step: Double-Step
Size: 32, 42, 52, 62,72mm
Manipulate Way: Forced Manipulation

###

Customization:

The Basics of a Gear Motor

The basic mechanism behind the gear motor is the principle of conservation of angular momentum. The smaller the gear, the more RPM it covers and the larger the gear, the more torque it produces. The ratio of angular velocity of two gears is called the gear ratio. Moreover, the same principle applies to multiple gears. This means that the direction of rotation of each adjacent gear is always the opposite of the one it is attached to.
Motor

Induction worm gear motor

If you’re looking for an electric motor that can deliver high torque, an Induction worm gear motor might be the right choice. This type of motor utilizes a worm gear attached to the motor to rotate a main gear. Because this type of motor is more efficient than other types of motors, it can be used in applications requiring massive reduction ratios, as it is able to provide more torque at a lower speed.
The worm gear motor is designed with a spiral shaft that is set into splines in another gear. The speed at which the worm gear rotates is dependent on the torque produced by the main gear. Induction worm gear motors are best suited for use in low-voltage applications such as electric cars, renewable energy systems, and industrial equipment. They come with a wide range of power-supply options, including twelve-volt, 24-volt, and 36-volt AC power supplies.
These types of motors can be used in many industrial settings, including elevators, airport equipment, food packaging facilities, and more. They also produce less noise than other types of motors, which makes them a popular choice for manufacturers with limited space. The efficiency of worm gearmotors makes them an excellent choice for applications where noise is an issue. Induction worm gear motors can be compact and extremely high-torque.
While the Induction worm gear motor is most widely used in industrial applications, there are other kinds of gearmotors available. Some types are more efficient than others, and some are more expensive than others. For your application, choosing the correct motor and gearbox combination is crucial to achieving the desired result. You’ll find that the Induction worm gear motor is an excellent choice for many applications. The benefits of an Induction worm gear motor can’t be overstated.
The DC gear motor is an excellent choice for high-end industrial applications. This type of gearmotor is smaller and lighter than a standard AC motor and can deliver up to 200 watts of torque. A gear ratio of three to two can be found in these motors, which makes them ideal for a wide range of applications. A high-quality DC gear motor is a great choice for many industrial applications, as they can be highly efficient and provide a high level of reliability.
Electric gear motors are a versatile and widely used type of electric motor. Nevertheless, there are some applications that don’t benefit from them, such as applications with high shaft speed and low torque. Applications such as fan motors, pump and scanning machines are examples of such high-speed and high-torque demands. The most important consideration when choosing a gearmotor is its efficiency. Choosing the right size will ensure the motor runs efficiently at peak efficiency and will last for years.
Motor

Parallel shaft helical gear motor

The FC series parallel shaft helical gearmotor is a compact, lightweight, and high-performance unit that utilizes a parallel shaft structure. Its compact design is complemented by high transmission efficiency and high carrying capacity. The motor’s material is 20CrMnTi alloy steel. The unit comes with either a flanged input or bolt-on feet for installation. Its low noise and compact design make it an ideal choice for a variety of applications.
The helical gears are usually arranged in two rows of one another. Each row contains one or more rows of teeth. The parallel row has the teeth in a helical pattern, while the helical rows are lined up parallelly. In addition to this, the cross helical gears have a point contact design and do not overlap. They can be either parallel or crossed. The helical gear motors can have any number of helical pairs, each with a different pitch circle diameter.
The benefits of the Parallel Shaft Helical Gearbox include high temperature and pressure handling. It is produced by skilled professionals using cutting-edge technology, and is widely recognized for its high performance. It is available in a range of technical specifications and is custom-made to suit individual requirements. These gearboxes are durable and low-noise and feature high reliability. You can expect to save up to 40% of your energy by using them.
The parallel shaft helical gear motors are designed to reduce the speed of a rotating part. The nodular cast iron housing helps make the unit robust in difficult environments, while the precision-machined gears provide quiet, vibration-free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The capacity ranges from 0.12 kW to 45 kW. You can choose from a wide variety of capacities, depending on the size of your gearing needs.
The SEW-EURODRIVE parallel shaft helical gearmotor is a convenient solution for space-constrained applications. The machine’s modular design allows for easy mounting and a wide range of ambient temperatures. They are ideal for a variety of mechanical applications, including conveyors, augers, and more. If you want a small footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the best solution for you.
The parallel shaft helical gears are advantageous for both high and low speed applications. Parallel helical gears are also suitable for low speed and low duty applications. A good example of a cross-helix gear is the oil pump of an internal combustion engine. Both types of helical gears are highly reliable and offer vibration-free operation. They are more costly than conventional gear motors, but offer more durability and efficiency.
Motor

Helical gear unit

This helical gear unit is designed to operate under a variety of demanding conditions and can be used in a wide range of applications. Designed for long life and high torque density, this gear unit is available in a variety of torques and gear ratios. Its design and construction make it compatible with a wide range of critical mechanical systems. Common applications include conveyors, material handling, steel mills, and paper mills.
Designed for high-performance applications, the Heidrive helical gear unit provides superior performance and value. Its innovative design allows it to function well under a wide range of operating conditions and is highly resistant to damage. These gear motors can be easily combined with a helical gear unit. Their combined power output is 100 Nm, and they have a high efficiency of up to 90%. For more information about the helical gear motor, contact a Heidrive representative.
A helical gear unit can be classified by its reference section in the standard plane or the turning plane. Its center gap is the same as that of a spur gear, and its number of teeth is the same. In addition to this, the helical gear has a low axial thrust, which is another important characteristic. The helical gear unit is more efficient at transferring torque than a spur gear, and it is quieter, too.
These units are designed to handle large loads. Whether you are using them for conveyors, augers, or for any other application that involves high-speed motion, a helical gear unit will deliver maximum performance. A helical gear unit from Flender can handle 400,000 tasks with a high degree of reliability. Its high efficiency and high resistance to load ensures high plant availability. These gear motors are available in a variety of sizes, from single-speed to multi-speed.
PEC geared motors benefit from decades of design experience and high quality materials. They are robust, quiet, and offer excellent performance. They are available in multiple configurations and are dimensionally interchangeable with other major brands. The gear motors are manufactured as modular kits to minimize inventory. They can be fitted with additional components, such as backstops and fans. This makes it easy to customize your gear motors and save money while reducing costs.
Another type of helical gears is the double helical gear. The double helical gear unit has two helical faces with a gap between them. They are better for enclosed gear systems as they provide greater tooth overlap and smoother performance. Compared to double helical gears, they are smaller and more flexible than the Herringbone type. So, if you’re looking for a gear motor, a helical gear unit may be perfect for you.

China ZD Excellent Performance Vertical Type Planetary Gear Motor for Packing Mechanism Machine Automated Equipment     motor brushesChina ZD Excellent Performance Vertical Type Planetary Gear Motor for Packing Mechanism Machine Automated Equipment     motor brushes
editor by czh 2023-01-02