Product Description
Product Description
Application
JZC waste oil distillation machine heat the waste oil to (from 110ºC to 350ºC) different temperature under high vacuum condition, making Hydrocarbon molecules break out, and re-order combination, forming diesel oil, lubricating base oil etc. JZC machine is very suitable for the small oil refinery company, also for the small oil company who want to make the oil by self.
Features and Advantages
I.The vacuum system uses the roots pump as the main pump and the rotary vane vacuum pump as the primary pump. Fast start-up, large
pumping speed, stable performance, and high ultimate vacuum of less than 5Pa.
II.Double horizontal vacuum separators, combined with Duplex-Stereo film evaporation technology
III.Strong ability to remove impurities: ultra-large area cylindrical precision filter element, with high filtration accuracy, easy installation and replacement.
IV.Low-load heating: Adopt advanced internal and external double-tube heat radiation indirect heating technology.
V.Automatic control to realize unattended, safe and stable working.
VI.Safety interlock protection for oil pump, vacuum pump, heater,keep safely working
VII.Low noise, easy operation, long maintenance interval, low energy consumption, low operating cost
VIII.It can be used together with the insulation oil regeneration device, which has the effect of decoloring, deacidification, deoxidation and removing
free carbon and other harmful substances from the oil.
Most 3 obvious advantages of our JZC equipment compared with competitors
1. The warranty period of our equipment is 2 years, and other companies usually only have 1 year.
2.Distillation tank has insulation layer, which has energy-saving effect 3.The cooler is made of stainless steel, which has a longer life.
JZC machine workflow
This is a simple flow chart of JZC. If you want a more detailed flow chart, please contact Sales Manager AmyQian
Working Steps Of The Machine( Omitted version )
There are 5 steps from waste oil to base oil.
1.Use press paper filter device filter impurities in waste oil
2.The waste oil leads to the waste oil mixing tank, heat the waste oil to 60-80 ºC and then mix it with sodium hydroxide. When sodium hydroxide is mixed with waste oil, a chemical reaction will occur, flocculation and precipitation.
3.Use press paper filter device filter waste oil again, the waste oil then flows to the distillation tank.
4. Set the temperature, let the distillation tank heat to the set temperature, and distill out water vapor and oil vapor. The distillation temperature reaches 80-110ºC, and water is distilled.The distillation temperature reaches 120-210ºC, and Gasoline and diesel is distilled. The distillation temperature reaches 220-290ºC, and light base oil is distilled. The distillation temperature reaches 300-350ºC, and heavy base oil (Viscosity≥SN150 ) is distilled.
5. The oil is then condensed through a cooler condenser,condensation from vapor state to liquid state. This step is actually the operation of employees opening different valves and pumps. There is no difficulty in operation. Emphasize that the machine comes with a collection tank that can separate different types of oil.
Oil Parameters After Treatment
| Final Product | Ratio Percentages | Distillation Temperature | Vacuum Value |
| Water | 2% | 80ºC-110ºC | -0.098 |
| Gasoline and diesel | 8% | 120ºC-210ºC | 500Pa |
| Light base oil | 40% | 220ºC-290ºC | 50-500 Pa |
| Heavy base oil | 45% | 300ºC-350ºC | 50-500 Pa |
| Oil Resicudal | 5% | ||
| Total | 100% |
Detailed Photos
Project Show
Representative of key projects
Panamanian customers personally visited our customer’s factory and obtained oil samples. After returning to Panama, he took the oil sample to the laboratory for testing and placed an order for our JZC equipment. He bought 3 sets JZC in total, and now he has become our agent in South Africa .
Customer Visit Our Company
Certifications
Company Prrofile :
ZheJiang CHINAMFG ELECTROMECHANICAL CO.LTD.is a professional mechanism manufacturer (oil purifier) from ZheJiang China.The company has a 3000 square meter production workshop with more than 40 staffs and engineers. The company is joint-stock high-tech enterprise, after 10 years of development, company has grown into a comprehensive enterprise, engaging in vacuum oil purifier producing, filter element producing, and Imp&Exp trading. CHINAMFG oil purifier and filter are widely applied in projects of transformer substation, electric department, steel structure, bridge, auto, railway, aviation, chemicals, petroleum etc. The products are exported to more than 30 countries and areas, such as Europe, America, Middle East, Southeast Asia and so on. The product gets the good reputation from the dealer and end user.
FAQ
Q1. What are the heating methods of the machine?
A: The conventional heating method of JZC is electric heating. If you need to customize the burner heating mode, we can also customize it for you.
Q2. How about the Installation of the machine?
A: About installation, the installation of the machine is modular and sample.If we send engineer , buyer need to be responsible for engineer’s round-trip airfare, visa, accommodation and his salary 100 dollars /day. With the installation instructions,buyer can also install by themselves. Our Engineers can talk with customers in English video to teach how to install and use the machine.Whether engineers are needed or not depends on the customers themselves.
Q3. What is your terms of payment?
A: Generally, we use T/T, 30% in advance, balance pay after the machine finish.
Q4. How about your delivery time?
A: Generally, JZC-1 (1 ton/day) need 35 workings days to finish. The specific delivery time depends on the items and the quantity of your order.
Q5. Can you customized goods for us?
A: Yes, we can customized according to your flow requirements, the brand requirements of parts used in the machine……..
Q6. If you have any inspection or test for your goods before delivery?
A: Yes, we do the inspection and test before finished goods.
Q7. Can we visit your factory?
A: Yes, we warmly welcome your visiting, and can pick up you at airport or train station.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | ISO9001, CE |
|---|---|
| Application: | Turbine Oil, Lubricant Oil, Engine Oil, Waste Oil |
| Voltage: | 380V |
| Folw Rate: | 1-100 Tons/Day |
| Color: | White, Blue, Gray, Yellow |
| Warranty: | 2 Years |
| Customization: |
Available
|
|
|---|
How do motor bases contribute to ease of maintenance for electric motors?
Motor bases play a significant role in facilitating ease of maintenance for electric motors. Here’s a detailed explanation:
1. Accessibility: Motor bases provide easy access to the motor for maintenance purposes. They offer a stable and secure platform that allows technicians to reach the motor quickly and perform routine tasks such as inspection, cleaning, lubrication, and belt adjustments. Motor bases with open designs or removable covers further enhance accessibility by providing unobstructed access to critical motor components.
2. Adjustability: Many motor bases are adjustable, allowing for precise positioning and alignment of the motor. This adjustability simplifies maintenance procedures as it enables technicians to align the motor shaft with the driven equipment accurately. Proper alignment helps reduce wear, vibration, and energy loss, ultimately improving the motor’s performance and extending its lifespan.
3. Vibration Reduction: Motor bases often incorporate features that help dampen vibrations generated by the motor. Excessive vibrations can lead to premature wear and damage to both the motor and surrounding equipment. Motor bases equipped with vibration isolation pads or mounts absorb and dissipate vibrations, reducing stress on the motor and minimizing the need for frequent maintenance or repairs.
4. Easy Removal and Replacement: In some situations, it may be necessary to remove the motor from its base for more extensive maintenance or repairs. Motor bases are designed to facilitate the removal and replacement of motors as needed. They typically provide mounting features that allow for straightforward disconnection and reconnection of the motor, saving time and effort during maintenance activities.
5. Documentation and Labeling: Motor bases often include labeling or documentation areas where relevant information can be recorded. This documentation can include motor identification details, installation dates, maintenance schedules, and torque specifications. Having this information readily available on the motor base simplifies maintenance planning, tracking, and troubleshooting.
6. Compatibility with Accessories: Motor bases are often designed to be compatible with various accessories that aid in maintenance. These accessories may include cable management systems, drip pans for fluid containment, or mounting brackets for additional components. The compatibility of the motor base with such accessories enhances ease of maintenance by providing integrated solutions that support efficient and organized maintenance practices.
By incorporating these features and considerations, motor bases contribute to the ease of maintenance for electric motors. They provide accessibility, adjustability, vibration reduction, and easy removal options, simplifying routine maintenance tasks and ensuring the smooth operation and longevity of electric motors.
What role does corrosion resistance play in the selection of motor bases?
Corrosion resistance plays a crucial role in the selection of motor bases. Here’s a detailed explanation:
1. Protection of Motor Base: Motor bases are often exposed to various corrosive agents such as moisture, chemicals, saltwater, or industrial gases. Corrosion-resistant motor bases are designed to withstand these corrosive environments and prevent the deterioration of the base material. By selecting a corrosion-resistant motor base, you can ensure its durability and longevity, reducing the risk of premature failure or structural damage.
2. Preservation of Aesthetic and Functional Appearance: Corrosion can impact the aesthetic appearance of the motor base, causing discoloration, rust, or pitting. However, corrosion resistance helps maintain the visual appeal of the motor base over time. Additionally, corrosion can compromise the functionality of the motor base by weakening its structural integrity or hindering its adjustability features. By choosing a corrosion-resistant motor base, you can preserve both the aesthetic and functional aspects of the base.
3. Protection of Surrounding Equipment: Corrosion can extend beyond the motor base itself and affect other components or equipment in the vicinity. For example, if a corroded motor base transfers rust or contaminants to connected equipment, it can lead to operational issues or premature failure of those components. Opting for a corrosion-resistant motor base helps protect the surrounding equipment and ensures the smooth operation and reliability of the entire system.
4. Improved Maintenance Efficiency: Corrosion-resistant motor bases require less frequent maintenance and repair. They are less prone to degradation, which reduces the need for regular inspections, cleaning, and surface treatments. This not only saves time and effort but also minimizes maintenance costs associated with corrosion-related issues.
5. Environmental Compatibility: Industries or applications that involve exposure to corrosive environments, such as coastal areas, chemical plants, or wastewater treatment facilities, require motor bases that can withstand these conditions. Corrosion-resistant motor bases are designed to meet the specific environmental challenges and provide reliable performance in such demanding settings.
6. Long-Term Cost Savings: Although corrosion-resistant motor bases may have a higher initial cost compared to standard bases, they offer long-term cost savings. By investing in a high-quality corrosion-resistant motor base, you can mitigate the expenses associated with premature replacement, repairs, and downtime caused by corrosion-related issues.
When selecting a motor base, consider the environmental conditions, exposure to corrosive agents, and the expected service life of the motor base. Consult with manufacturers or suppliers to identify corrosion-resistant options that are compatible with the specific application requirements. They can provide guidance on suitable materials, coatings, or finishes that offer optimal corrosion resistance for your motor base.
What role does a motor base play in reducing vibration and noise from motors?
A motor base plays a crucial role in reducing vibration and noise generated by motors. Here’s a detailed explanation:
Electric motors can produce significant vibrations and noise during operation, which can have negative effects on equipment, structures, and human comfort. Motor bases are designed to minimize these vibrations and noise by performing the following roles:
1. Vibration Dampening: Motor bases are constructed using materials and designs that help dampen the vibrations produced by motors. Materials with good vibration-dampening properties, such as steel or cast iron, are commonly used in motor bases. These materials absorb and dissipate vibrations, preventing them from propagating to the supporting structure. By reducing vibrations, motor bases help minimize the transmission of vibrations to surrounding equipment, which can prevent damage, improve performance, and extend the lifespan of connected machinery.
2. Isolation: Some motor bases incorporate isolation features to further reduce vibration transmission. These bases may include elastomeric mounts, springs, or other damping elements that isolate the motor from the mounting surface. These isolating elements absorb and dissipate vibrations, providing an additional layer of protection against vibration transmission. Isolation helps prevent vibrations from being transferred to the supporting structure, reducing the potential for structural damage and minimizing noise generation.
3. Stability and Alignment: Proper alignment and stability of the motor are essential for reducing vibrations. Motor bases provide a secure and stable mounting platform that ensures the motor remains properly aligned during operation. Proper alignment helps reduce vibrations caused by misalignment, unbalanced loads, or belt tension issues. By maintaining stability and alignment, motor bases contribute to smoother motor operation, minimizing vibrations and associated noise.
4. Noise Absorption: In addition to reducing vibrations, motor bases can also help absorb and dampen noise generated by motors. The materials and construction of the base can contribute to noise reduction. For example, motor bases made of sound-absorbing materials or incorporating noise-reducing designs can help mitigate the noise generated by the motor, creating a quieter working environment.
By addressing vibration and noise issues, motor bases contribute to improved equipment performance, reduced maintenance needs, enhanced operator comfort, and increased workplace safety. However, it’s important to note that the effectiveness of a motor base in reducing vibration and noise depends on factors such as the motor size, operating conditions, mounting configuration, and the specific design features of the base.
In summary, motor bases play a vital role in reducing vibration and noise from motors. They dampen vibrations, isolate the motor, provide stability and alignment, and can contribute to noise absorption. By minimizing vibrations and noise, motor bases help protect equipment, structures, and human well-being, ensuring smoother and quieter motor operation.
editor by CX 2024-03-28
China Good quality Latest Technology Waste Car Motor Oil Refinery Machine Get Base Oil Distillation vacuum pump engine
Product Description
Product Description
Application
JZC waste oil distillation machine heat the waste oil to (from 110ºC to 350ºC) different temperature under high vacuum condition, making Hydrocarbon molecules break out, and re-order combination, forming diesel oil, lubricating base oil etc. JZC machine is very suitable for the small oil refinery company, also for the small oil company who want to make the oil by self.
Features and Advantages
I.The vacuum system uses the roots pump as the main pump and the rotary vane vacuum pump as the primary pump. Fast start-up, large
pumping speed, stable performance, and high ultimate vacuum of less than 5Pa.
II.Double horizontal vacuum separators, combined with Duplex-Stereo film evaporation technology
III.Strong ability to remove impurities: ultra-large area cylindrical precision filter element, with high filtration accuracy, easy installation and replacement.
IV.Low-load heating: Adopt advanced internal and external double-tube heat radiation indirect heating technology.
V.Automatic control to realize unattended, safe and stable working.
VI.Safety interlock protection for oil pump, vacuum pump, heater,keep safely working
VII.Low noise, easy operation, long maintenance interval, low energy consumption, low operating cost
VIII.It can be used together with the insulation oil regeneration device, which has the effect of decoloring, deacidification, deoxidation and removing
free carbon and other harmful substances from the oil.
Most 3 obvious advantages of our JZC equipment compared with competitors
1. The warranty period of our equipment is 2 years, and other companies usually only have 1 year.
2.Distillation tank has insulation layer, which has energy-saving effect 3.The cooler is made of stainless steel, which has a longer life.
JZC machine workflow
This is a simple flow chart of JZC. If you want a more detailed flow chart, please contact Sales Manager AmyQian
Working Steps Of The Machine( Omitted version )
There are 5 steps from waste oil to base oil.
1.Use press paper filter device filter impurities in waste oil
2.The waste oil leads to the waste oil mixing tank, heat the waste oil to 60-80 ºC and then mix it with sodium hydroxide. When sodium hydroxide is mixed with waste oil, a chemical reaction will occur, flocculation and precipitation.
3.Use press paper filter device filter waste oil again, the waste oil then flows to the distillation tank.
4. Set the temperature, let the distillation tank heat to the set temperature, and distill out water vapor and oil vapor. The distillation temperature reaches 80-110ºC, and water is distilled.The distillation temperature reaches 120-210ºC, and Gasoline and diesel is distilled. The distillation temperature reaches 220-290ºC, and light base oil is distilled. The distillation temperature reaches 300-350ºC, and heavy base oil (Viscosity≥SN150 ) is distilled.
5. The oil is then condensed through a cooler condenser,condensation from vapor state to liquid state. This step is actually the operation of employees opening different valves and pumps. There is no difficulty in operation. Emphasize that the machine comes with a collection tank that can separate different types of oil.
Oil Parameters After Treatment
| Final Product | Ratio Percentages | Distillation Temperature | Vacuum Value |
| Water | 2% | 80ºC-110ºC | -0.098 |
| Gasoline and diesel | 8% | 120ºC-210ºC | 500Pa |
| Light base oil | 40% | 220ºC-290ºC | 50-500 Pa |
| Heavy base oil | 45% | 300ºC-350ºC | 50-500 Pa |
| Oil Resicudal | 5% | ||
| Total | 100% |
Detailed Photos
Project Show
Representative of key projects
Panamanian customers personally visited our customer’s factory and obtained oil samples. After returning to Panama, he took the oil sample to the laboratory for testing and placed an order for our JZC equipment. He bought 3 sets JZC in total, and now he has become our agent in South Africa .
Customer Visit Our Company
Certifications
Company Prrofile :
ZheJiang CHINAMFG ELECTROMECHANICAL CO.LTD.is a professional mechanism manufacturer (oil purifier) from ZheJiang China.The company has a 3000 square meter production workshop with more than 40 staffs and engineers. The company is joint-stock high-tech enterprise, after 10 years of development, company has grown into a comprehensive enterprise, engaging in vacuum oil purifier producing, filter element producing, and Imp&Exp trading. CHINAMFG oil purifier and filter are widely applied in projects of transformer substation, electric department, steel structure, bridge, auto, railway, aviation, chemicals, petroleum etc. The products are exported to more than 30 countries and areas, such as Europe, America, Middle East, Southeast Asia and so on. The product gets the good reputation from the dealer and end user.
FAQ
Q1. What are the heating methods of the machine?
A: The conventional heating method of JZC is electric heating. If you need to customize the burner heating mode, we can also customize it for you.
Q2. How about the Installation of the machine?
A: About installation, the installation of the machine is modular and sample.If we send engineer , buyer need to be responsible for engineer’s round-trip airfare, visa, accommodation and his salary 100 dollars /day. With the installation instructions,buyer can also install by themselves. Our Engineers can talk with customers in English video to teach how to install and use the machine.Whether engineers are needed or not depends on the customers themselves.
Q3. What is your terms of payment?
A: Generally, we use T/T, 30% in advance, balance pay after the machine finish.
Q4. How about your delivery time?
A: Generally, JZC-1 (1 ton/day) need 35 workings days to finish. The specific delivery time depends on the items and the quantity of your order.
Q5. Can you customized goods for us?
A: Yes, we can customized according to your flow requirements, the brand requirements of parts used in the machine……..
Q6. If you have any inspection or test for your goods before delivery?
A: Yes, we do the inspection and test before finished goods.
Q7. Can we visit your factory?
A: Yes, we warmly welcome your visiting, and can pick up you at airport or train station.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | ISO9001, CE |
|---|---|
| Application: | Turbine Oil, Lubricant Oil, Engine Oil, Waste Oil |
| Voltage: | 380V |
| Folw Rate: | 1-100 Tons/Day |
| Color: | White, Blue, Gray, Yellow |
| Warranty: | 2 Years |
| Customization: |
Available
|
|
|---|
Can motor bases accommodate motors with varying horsepower ratings?
Motor bases are designed to accommodate motors with varying horsepower ratings. Here’s a detailed explanation:
Motor bases are versatile mounting platforms that can accommodate a wide range of motors, including those with different horsepower ratings. The horsepower rating of a motor refers to its power output capability and is an important consideration when selecting a motor for a specific application.
Motor bases are typically designed to support a range of motor sizes and power ratings. They are manufactured with load-bearing capacities that can handle motors with varying horsepower requirements. The specific horsepower ratings that a motor base can accommodate will depend on its design, construction, and intended application.
When selecting a motor base, it’s important to consider the horsepower rating of the motor you intend to mount. Ensure that the motor base’s load-bearing capacity is sufficient to support the weight and dynamic forces generated by the motor during operation. Exceeding the load-bearing capacity of the motor base can lead to instability, increased vibrations, and potential safety hazards.
Motor bases are often labeled or specified with their load ratings, which indicate the maximum weight or horsepower they can support. It’s crucial to verify that the motor base’s load rating aligns with or exceeds the horsepower rating of the motor you plan to install.
Additionally, consider other factors such as the specific application requirements, environmental conditions, installation constraints, and any industry or safety standards. These considerations will help ensure that the motor base is suitable for the motor’s horsepower rating and the demands of the application.
It’s worth noting that while motor bases can accommodate motors with varying horsepower ratings, it’s essential to follow the manufacturer’s recommendations and guidelines for proper motor base selection, installation, and usage. Adhering to these guidelines ensures the motor base’s structural integrity, stability, and overall performance.
In summary, motor bases are designed to accommodate motors with varying horsepower ratings. They are manufactured with load-bearing capacities that can support a range of motor sizes and power requirements. When selecting a motor base, verify that its load rating aligns with or exceeds the horsepower rating of the motor being installed. By considering the specific requirements of the motor and the application, you can ensure a well-matched motor base that provides optimal support, stability, and performance.
How can users troubleshoot common issues related to motor base misalignment?
Troubleshooting common issues related to motor base misalignment can help ensure optimal performance and prevent potential problems. Here’s a detailed explanation:
1. Visual Inspection: Start by visually inspecting the motor base and its alignment with the driven equipment. Look for any obvious signs of misalignment, such as gaps, uneven contact, or skewed positioning. Pay attention to the alignment of coupling or drive belts, as they can indicate misalignment issues as well.
2. Measurements and Alignment Tools: Use precision measurement tools such as dial indicators, laser alignment devices, or straightedges to assess the alignment of the motor base. These tools can provide accurate measurements and help identify misalignment issues. Measure the alignment at multiple points along the motor base and compare the readings to the manufacturer’s recommended tolerances.
3. Check Mounting Bolts and Fasteners: Loose or improperly tightened mounting bolts and fasteners can contribute to motor base misalignment. Ensure that all bolts and fasteners are securely tightened according to the manufacturer’s specifications. If any bolts are found to be loose, tighten them appropriately. However, be cautious not to overtighten, as it can lead to deformation or misalignment of the motor base.
4. Assess Foundation or Mounting Surface: Examine the foundation or mounting surface on which the motor base is installed. Uneven or unstable surfaces can cause misalignment. Check for any irregularities, such as cracks, gaps, or soft spots, that may affect the alignment of the motor base. If necessary, repair or reinforce the foundation to ensure a stable and level mounting surface.
5. Alignment Adjustment: If misalignment is detected, make the necessary adjustments to bring the motor base into proper alignment. This may involve loosening the mounting bolts, adjusting shims or wedges, and repositioning the motor base. Follow the manufacturer’s guidelines or consult alignment experts for specific adjustment procedures based on the type of motor base and alignment method used.
6. Consider Thermal Growth: Account for thermal growth when aligning the motor base. Motors can experience thermal expansion or contraction during operation, which can affect alignment. Consult the manufacturer’s recommendations for thermal growth allowances and adjust the alignment accordingly.
7. Regular Maintenance: Implement a regular maintenance program that includes periodic inspections and realignment of the motor base. Over time, environmental factors, operational stresses, or equipment vibrations can cause misalignment. Regular maintenance helps identify and address misalignment issues before they escalate and lead to more severe problems.
8. Professional Assistance: If troubleshooting and adjustments do not resolve the misalignment issues, or if the alignment task requires specialized knowledge and equipment, seek assistance from alignment professionals or qualified technicians. They have the expertise and tools to accurately diagnose and correct complex misalignment problems.
It’s important to note that proper alignment of the motor base is essential for the smooth and efficient operation of the entire system. Misalignment can result in increased wear and tear, reduced energy efficiency, excessive vibration, premature component failure, and decreased overall performance. By promptly addressing misalignment issues, users can optimize the performance and lifespan of their motor base and associated equipment.
How does a motor base contribute to the stability and alignment of electric motors?
A motor base plays a crucial role in contributing to the stability and alignment of electric motors in industrial applications. Here’s a detailed explanation:
A motor base, also known as a motor mounting base or motor support base, provides essential support and alignment features that help ensure the stable and properly aligned positioning of electric motors. Here’s how a motor base contributes to stability and alignment:
1. Support and Weight Distribution: A motor base serves as a robust platform to support the weight of the electric motor. It helps distribute the motor’s weight evenly across the base, preventing excessive stress or strain on the motor and its mounting points. By providing adequate support, the motor base helps maintain the motor’s structural integrity and prevents any sagging or tilting that could lead to misalignment.
2. Adjustable Mounting Features: Motor bases often include adjustable features such as slotted holes or bolt patterns that allow for precise alignment of the motor. These adjustment options enable technicians to align the motor with connected equipment, such as pumps, fans, conveyors, or gearboxes. Proper alignment is crucial for efficient power transmission, minimizing wear and tear on the motor and connected components, and reducing the risk of mechanical failures.
3. Rigid Construction: Motor bases are typically constructed from sturdy materials like steel or cast iron, which provide rigidity and stability. The robust construction of the motor base helps absorb and dampen vibrations generated during motor operation, minimizing the transmission of vibrations to the surrounding equipment or structure. This vibration control contributes to the overall stability of the motor and its surrounding components.
4. Alignment Verification: Motor bases often include alignment verification features such as laser alignment systems or dial indicators. These tools assist technicians in precisely aligning the motor with connected equipment. By using these verification methods, technicians can ensure that the alignment is within specified tolerances, further enhancing stability and minimizing the risk of misalignment-related issues.
5. Secure Mounting: Motor bases are designed to securely attach the motor to the base, typically using bolts or fasteners. This secure mounting prevents any movement or shifting of the motor during operation, enhancing stability. It also helps maintain the alignment achieved during the installation process.
By providing support, adjustable alignment features, rigidity, alignment verification, and secure mounting, motor bases contribute significantly to the stability and alignment of electric motors in industrial applications. Proper stability and alignment are essential for optimal motor performance, reduced wear and tear, improved energy efficiency, and prolonged motor lifespan.
When installing a motor base, it’s crucial to follow manufacturer guidelines and ensure proper anchoring to the foundation or supporting structure. This helps maintain the integrity of the motor base and ensures the reliable operation of the motor.
In summary, a motor base is a critical component that contributes to the stability and alignment of electric motors by providing support, alignment adjustability, rigidity, alignment verification, and secure mounting, ultimately enhancing motor performance and reliability.
editor by CX 2024-02-02
China Double Chin Reducer Machine Miner Noise Planetary Gear Car Mileage Elbow Tee Reducer Pipe Fitting Three-Phase Asynchronous Motor Type Rat Bushing Monomer Odor dc motor
Product Description
double chin reducer device miner sounds planetary equipment automobile HangZhouage elbow tee reducer pipe fitting 3-period asynchronous motor variety rat bushing monomer odor
|
US $10-99 / Piece | |
100 Pieces (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Soft Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Stepless |
###
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
|---|
|
US $10-99 / Piece | |
100 Pieces (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Soft Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Stepless |
###
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
|---|
The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
editor by czh 2023-01-28
China OEM 1630 12V coreless planetary gearreductiondecelerationgearbox motor dc motor with brushed for tattoo machine car motor
Warranty: 3months-1year
Product Variety: 1630
Usage: BOAT, Vehicle, Electric powered Bicycle, Fan, Residence Equipment, Beauty instrument, Wise Property, Tattoo motor
Variety: Brush Motor
Torque: a hundred-700mN.M
Construction: Everlasting Magnet
Commutation: Brush
Shield Characteristic: Drip-proof
Velocity(RPM): 10000rpm
Ongoing Current(A): 1-2A
Efficiency: IE two
DC MOTOR: coreless
Product Identify: equipment motor
Key phrases: coreless motor
Motor variety: brush motor and brushless motor
type: dc motor
Certification: ce
Software: eye massager
Packaging Specifics: Every merchandise is packed in a self-sealing bag, then packed into a sponge lattice, and then packed into cartons.
FAQQ1: Are you trading firm or producer ? A: We are the producer with 5 years’ encounters. Q2: What’s your primary products ? A: Coreless motor, Agricultural tiny tractor new PTO rotavator for sale gear motor, brushless motor, brushed motor.Q3: What is the main usage of your goods ?A: Ourproducts are commonly utilised in aviation,equipment,health care,robotics,automation, Security doors,DMS,and tattoo device,eyebrow tattoo machine/pen, k97 1-fourteen inch shaft helical bevel gearmotor 1 twenty ratio electric powered motor with reduction gear facial massager,adult item and other fields. This autumn: Do you take OEM/ODM ? A: We could accept ODM. Our R&D team have 6 knowledgeable engineers. Tell us your needs, we can make it.Q5: What I need to give if I want to make a personalized get ? A: Please kindly notify us the voltages,speed,torque and overall dimension. Q6: What if I really don’t know the earlier mentioned data ? A: You should inform us the use of the merchandise you want, we will give you expert advice. Q7: How about the sample get ? A: Samples are offered. The further fees owing to the model sort. Q8: What is the payment time period ? A: Payment by T/T or L/C. Sample buy must be a hundred% pay as you go. For bulk get, 50% deposit, the balance paid out before transport.Q9: Which shipping way is accessible ? A: Sample or little buy by DHL,UPS, Mixer Gearbox Pto Shaft tractor extensive angle joint FedEx. Bulk order by Air or by Sea. Q10: How lengthy is the shipping and delivery time ? A: Sample get will take 7-fifteen workdays. Bulk purchase requires twenty five-thirty workdays.
How to Assemble a Planetary Motor
A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.
VPLite
If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
VersaPlanetary
The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.
Cost
There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Applications
There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.
Waste Engine Black Car L price ube Oil Recycling Machine Oil Recovery Puri manufacturer fication System Machine
Product Description
waste engine black car lube oil recycling machine oil recovery purification system machine
1.Waste engine oil waste car motor oil refinery to base oil ?
The main technology of waste oil regeneration in abroad is Kleen,Meinken,IFP,KTI,Snamprogetti,DOH,DCH,BERC and Recyclon.etc.New processes that have been applied abroad include ultrafiltration, centrifugal separation, molecular distillation, flocculation, solvent refining, etc.In the late 1980s, two regeneration processes were developed in CZPT .One is distillation-extraction-clay process, which uses ethanol as solvent for extraction; the other is high temperature clay process, which combines distillation and clay treatment in the same process.Recent thin film evaporator – furfural refining-clay process can extract more base oil fractions than conventional vacuum distillation, furfural has better extraction effect than ethanol, and the yield of base oil is higher.
According to the deterioration mechanism and degree of lubricating oil, the regeneration technology of waste engine oil can be divided into re-purification process, fine refining process and re-refining process.
2.Technology of CZPT company
1) Process flow description
The process of waste oil reduction and regeneration base oil is introduced as follows: Our company specializes in the production of waste oil regeneration equipment and process research and development for more than ten years, and constantly explores and improves the technology. Combining with the advantages and disadvantages of the current equipment process, we focus on the materials in the process of waste oil processing equipment, which are easy to coke at high temperature, have high operating cost and have many potential safety hazards. The problem of high overhaul rate and high technical difficulty has been discussed and studied, and a lot of manpower and material resources have been invested. Through repeated testing and continuous improvement, the problem of easy coking of materials at high temperature has been successfully solved.
2)Project overview(Examples for reference)
1)Project Name: 18,000T/a waste lubricant recycling project;
2) Nature of the industry: waste resources and recycling of waste materials;
3) Total investment: 20 million yuan
4) CZPT area: 14,000 square meters, construction area 5,120 square meters;
5) CZPT ing area: The whole plant has a CZPT area of 1820 square meters, and the CZPT ing rate is 13%;
6) Number of employees: 30 staff members;
7) Hours of work: 300 days for the whole year, 24 hours for the day, and 7,200 hours for the whole year;
3.Advantages:
1.Low investment, low wastage and high yield.89-96% high recovery rate
2.Can be used as the base oil of international standards, SN150.SN250.SN350
3.Easy to operate
4.Main Equipment introduction
1)Distillation tower introduction
Fractionating tower with structured packing
The tower is divided into:
a.In the top of the tower, the product is the first-line oil.;
b.Second-line return and recovery section, the product is CZPT -line oil;
c.Third-line return and recovery section, the product is third-line oil;
2)Tank and warehouse storage
5.The quality of oil from CZPT CZPT er:
6.Main product testing index
| (Third-line oil) finished product quality inspection standard HVI250 | |||
| 1 | Test items | Indicators | Reference standard |
| 2 | Flash point | ≥220ºC |
GB/T3536-1983 Flash point and flash point determination of petroleum products (Cleveland open cup method) |
| 3 | Pour point | ≤-12ºC | GB/T3535-1983 Petroleum products pour point measurement method |
| 4 | Chroma | 2 | GB/T6540-1986 Oil product color measurement method |
| 5 |
Kinematic viscosity (40 degrees) |
42-55mm²/s |
GB/T265-1988 Kinematic viscosity measurement and dynamic viscosity measurement of petroleum products |
| 6 |
Kinematic viscosity (100 degrees) |
Report |
GB/T265-1988 Kinematic viscosity measurement and dynamic viscosity measurement of petroleum products |
| 7 | Viscosity index | ≥100 | GB/T1995-1998 Oil Products Viscosity Index Calculation Method |
| 8 | Acid value | ≤0.03(mgkoh/g) | GB/T264-1983 Oil product acid value measurement method |
| 9 |
Demulsification (54 degrees) |
≤10min | GB/T7305-2003 Separation of oil and synthetic liquids |
| 10 | Water content | Trace | GB/T260-1997 Oil Products Water Content Measurement Method |
7.Packing and Delivering
Used CZPT Oil/Pyrolysis Oil Recycling Plant to Base oil .
Packing Details : CZPT case package of standard export.
Delivery Details : 15-30 days after received the deposit.
We will provide the most reliable, safest mode of transportation, in order to save shipping cost.
We will provide the most reliable, safest mode of transportation, in order to save shipping cost.
8.Successfull Installation
FAQ
1.what process are you using ?
The process of scraping film evaporator
2.what is the output parameters of the base oil ?
we can get international standard base oil ,like SN250. SN150.SN350 .
3.did you ever build some plants in CZPT ? can we see it ?
yes ,we have built some waste oil refining to base oil plant ,
you can visit the plant if you come to CZPT . we really welcome you to come to CZPT to visit CZPT plant .
4. do you have professional engineer to support oversea service ?
yes , we have professional engineer to support oversea service .
5.can you supply oversea installation ?
yes ,we can supply oversea installation support