Product Description
Product Description
Place of Origin ZheJiang , China
Brand Name lq
Model Number Stepper motor bracket seat
Standard or Nonstandard Standard
Name stepper servo motor bracket
Model nema23/nema34
Application stepper servo motor bracket installation horizontal fixed
Color Black
Type horizontal type
Payment T/T
MOQ 1 Set
Brand lq
Material carbon steel
Package carton
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Place of Origin: | Shandong, China |
|---|---|
| Brand Name: | Lq |
| Model Number: | Stepper Motor Bracket Seat |
| Standard or Nonstandard: | Standard |
| Name: | Stepper Servo Motor Bracket |
| Model: | NEMA23/NEMA34 |
| Customization: |
Available
|
|
|---|
Are there standard dimensions for motor bases, or are they customizable?
Motor bases can have both standard dimensions and customizable options, depending on the specific requirements of the motor and the application. Here’s a detailed explanation:
1. Standard Dimensions: Motor bases often follow industry standards for certain motor sizes. These standardized bases have predefined dimensions that correspond to specific motor frame sizes. For example, the National Electrical Manufacturers Association (NEMA) provides guidelines and standards that define the dimensions and mounting configurations for various motor frame sizes. These standards ensure compatibility and ease of interchangeability between motors and motor bases within the same frame size category.
Standard motor bases typically have specific hole patterns, bolt sizes, and mounting dimensions that align with the corresponding motor frame size. This allows for straightforward and consistent installation of motors using standard bases. Standardization provides convenience, simplifies sourcing and replacement of motor bases, and ensures compatibility with a wide range of motor manufacturers.
2. Customizable Options: In addition to standard dimensions, motor bases can also be customized to suit specific requirements. Customization allows for flexibility in adapting the base to unique motor sizes, mounting configurations, or application constraints. Manufacturers may offer customization options that include variations in dimensions, hole patterns, mounting features, and material choices.
Customizable motor bases are particularly useful when dealing with non-standard motor sizes, specialized mounting requirements, or unique application environments. By tailoring the motor base to specific needs, it’s possible to optimize the installation, ensure proper alignment, and accommodate space limitations.
When choosing between standard or customizable motor bases, it’s important to consider factors such as motor frame size, load capacity, mounting options, environmental conditions, and any specific installation constraints. Standard bases are readily available, cost-effective, and suitable for most applications that adhere to standard motor sizes. On the other hand, customizable bases offer flexibility and fine-tuning options for non-standard or specialized installations.
In summary, motor bases can have standard dimensions based on industry guidelines and standards, such as those provided by NEMA. These standardized bases ensure compatibility between motors and motor bases within the same frame size category. However, motor bases can also be customized to accommodate non-standard motor sizes, unique mounting requirements, or specific application constraints. Customization options allow for flexibility and optimization of the motor base to meet specific needs.
Can motor bases be used in outdoor or harsh environmental conditions?
Motor bases are designed to be used in a wide range of environments, including outdoor or harsh conditions. Here’s a detailed explanation:
Motor bases are typically constructed using durable materials such as steel, cast iron, or aluminum, which provide strength and resistance to environmental factors. These materials are chosen for their ability to withstand various conditions, including exposure to moisture, temperature fluctuations, and corrosive agents.
1. Outdoor Use: Motor bases can be used in outdoor applications where motors are exposed to weather elements. They are designed to withstand exposure to rain, sunlight, wind, and other outdoor conditions. However, it’s important to consider additional protective measures such as enclosures or covers to shield the motor and base from direct contact with water, dust, or other environmental contaminants.
2. Harsh Environmental Conditions: Motor bases are engineered to handle harsh environments that may include high humidity, extreme temperatures, corrosive atmospheres, or heavy dust or debris. Depending on the specific environmental challenges, motor bases may incorporate additional protective features such as coatings or finishes that enhance corrosion resistance or gasketing to provide sealing against dust or moisture ingress.
3. Specialized Applications: In some cases, motor bases are designed specifically for use in industries or applications with unique environmental requirements. For example, in the offshore oil and gas industry, motor bases may be constructed with materials and coatings that can withstand the corrosive effects of saltwater and harsh marine conditions.
4. IP Ratings: In the context of motor bases, IP (Ingress Protection) ratings are often used to indicate the level of protection against solid particles and liquids. Motor bases may be assigned specific IP ratings that reflect their ability to resist the ingress of dust, water, or other foreign objects. Higher IP ratings indicate greater protection. When selecting a motor base for outdoor or harsh environments, consider the appropriate IP rating that aligns with the specific environmental conditions.
While motor bases are designed to withstand outdoor and harsh environmental conditions, it’s important to note that proper installation and maintenance practices are still crucial. Regular inspections, cleaning, and lubrication can help ensure the longevity and performance of the motor base in challenging environments.
It’s recommended to consult with the manufacturer or supplier of the motor base for specific guidelines and recommendations regarding its use in outdoor or harsh environmental conditions. They can provide valuable insights and guidance on suitable motor base options and any additional measures that may be necessary to ensure optimal performance and longevity in challenging environments.
How does a motor base contribute to the stability and alignment of electric motors?
A motor base plays a crucial role in contributing to the stability and alignment of electric motors in industrial applications. Here’s a detailed explanation:
A motor base, also known as a motor mounting base or motor support base, provides essential support and alignment features that help ensure the stable and properly aligned positioning of electric motors. Here’s how a motor base contributes to stability and alignment:
1. Support and Weight Distribution: A motor base serves as a robust platform to support the weight of the electric motor. It helps distribute the motor’s weight evenly across the base, preventing excessive stress or strain on the motor and its mounting points. By providing adequate support, the motor base helps maintain the motor’s structural integrity and prevents any sagging or tilting that could lead to misalignment.
2. Adjustable Mounting Features: Motor bases often include adjustable features such as slotted holes or bolt patterns that allow for precise alignment of the motor. These adjustment options enable technicians to align the motor with connected equipment, such as pumps, fans, conveyors, or gearboxes. Proper alignment is crucial for efficient power transmission, minimizing wear and tear on the motor and connected components, and reducing the risk of mechanical failures.
3. Rigid Construction: Motor bases are typically constructed from sturdy materials like steel or cast iron, which provide rigidity and stability. The robust construction of the motor base helps absorb and dampen vibrations generated during motor operation, minimizing the transmission of vibrations to the surrounding equipment or structure. This vibration control contributes to the overall stability of the motor and its surrounding components.
4. Alignment Verification: Motor bases often include alignment verification features such as laser alignment systems or dial indicators. These tools assist technicians in precisely aligning the motor with connected equipment. By using these verification methods, technicians can ensure that the alignment is within specified tolerances, further enhancing stability and minimizing the risk of misalignment-related issues.
5. Secure Mounting: Motor bases are designed to securely attach the motor to the base, typically using bolts or fasteners. This secure mounting prevents any movement or shifting of the motor during operation, enhancing stability. It also helps maintain the alignment achieved during the installation process.
By providing support, adjustable alignment features, rigidity, alignment verification, and secure mounting, motor bases contribute significantly to the stability and alignment of electric motors in industrial applications. Proper stability and alignment are essential for optimal motor performance, reduced wear and tear, improved energy efficiency, and prolonged motor lifespan.
When installing a motor base, it’s crucial to follow manufacturer guidelines and ensure proper anchoring to the foundation or supporting structure. This helps maintain the integrity of the motor base and ensures the reliable operation of the motor.
In summary, a motor base is a critical component that contributes to the stability and alignment of electric motors by providing support, alignment adjustability, rigidity, alignment verification, and secure mounting, ultimately enhancing motor performance and reliability.
editor by CX 2024-01-15
China high quality Stepper Servo Motor Support L-Shaped Base Fixed Installation 42/57/60/80/86/110/130 Horizontal vacuum pump and compressor
Product Description
Product Description
Place of Origin ZheJiang , China
Brand Name lq
Model Number Stepper motor bracket seat
Standard or Nonstandard Standard
Name stepper servo motor bracket
Model nema23/nema34
Application stepper servo motor bracket installation horizontal fixed
Color Black
Type horizontal type
Payment T/T
MOQ 1 Set
Brand lq
Material carbon steel
Package carton
| Place of Origin: | Shandong, China |
|---|---|
| Brand Name: | Lq |
| Model Number: | Stepper Motor Bracket Seat |
| Standard or Nonstandard: | Standard |
| Name: | Stepper Servo Motor Bracket |
| Model: | NEMA23/NEMA34 |
Can motor bases accommodate motors with varying horsepower ratings?
Motor bases are designed to accommodate motors with varying horsepower ratings. Here’s a detailed explanation:
Motor bases are versatile mounting platforms that can accommodate a wide range of motors, including those with different horsepower ratings. The horsepower rating of a motor refers to its power output capability and is an important consideration when selecting a motor for a specific application.
Motor bases are typically designed to support a range of motor sizes and power ratings. They are manufactured with load-bearing capacities that can handle motors with varying horsepower requirements. The specific horsepower ratings that a motor base can accommodate will depend on its design, construction, and intended application.
When selecting a motor base, it’s important to consider the horsepower rating of the motor you intend to mount. Ensure that the motor base’s load-bearing capacity is sufficient to support the weight and dynamic forces generated by the motor during operation. Exceeding the load-bearing capacity of the motor base can lead to instability, increased vibrations, and potential safety hazards.
Motor bases are often labeled or specified with their load ratings, which indicate the maximum weight or horsepower they can support. It’s crucial to verify that the motor base’s load rating aligns with or exceeds the horsepower rating of the motor you plan to install.
Additionally, consider other factors such as the specific application requirements, environmental conditions, installation constraints, and any industry or safety standards. These considerations will help ensure that the motor base is suitable for the motor’s horsepower rating and the demands of the application.
It’s worth noting that while motor bases can accommodate motors with varying horsepower ratings, it’s essential to follow the manufacturer’s recommendations and guidelines for proper motor base selection, installation, and usage. Adhering to these guidelines ensures the motor base’s structural integrity, stability, and overall performance.
In summary, motor bases are designed to accommodate motors with varying horsepower ratings. They are manufactured with load-bearing capacities that can support a range of motor sizes and power requirements. When selecting a motor base, verify that its load rating aligns with or exceeds the horsepower rating of the motor being installed. By considering the specific requirements of the motor and the application, you can ensure a well-matched motor base that provides optimal support, stability, and performance.
Can motor bases be used with both AC and DC electric motors?
Yes, motor bases can generally be used with both AC (alternating current) and DC (direct current) electric motors. Here’s a detailed explanation:
1. Universal Compatibility: Motor bases are typically designed to accommodate a wide range of motor types and sizes. They are engineered to provide a universal mounting interface that can support various motor configurations, including both AC and DC motors. This allows for flexibility and ease of installation regardless of the motor type.
2. Standardized Mounting Patterns: Motor bases often adhere to standardized mounting patterns, such as those defined by organizations like the National Electrical Manufacturers Association (NEMA) or the International Electrotechnical Commission (IEC). These standards specify the dimensions and hole patterns for motor mounting, ensuring compatibility with different motor types, including AC and DC motors.
3. Adjustability: Many motor bases feature adjustable mounting slots or bolt-hole patterns. This adjustability allows for fine-tuning the motor’s position and alignment during installation, regardless of whether it’s an AC or DC motor. Adjustability is especially important for achieving optimal alignment, which is crucial for motor performance and efficiency.
4. Mechanical Stability and Support: Motor bases provide mechanical stability and support to electric motors, regardless of their power source. They help secure the motor in place and prevent excessive vibration, ensuring reliable and efficient operation. The structural integrity and load-bearing capacity of motor bases are designed to handle the requirements of both AC and DC motors.
5. Application-Specific Considerations: While motor bases can generally be used with both AC and DC motors, it’s important to consider specific application requirements. AC and DC motors may have different operational characteristics, such as starting current, torque characteristics, or speed control methods. These differences may influence the selection of a motor base, particularly if the application demands specialized features or adjustments to accommodate the specific motor type.
When selecting a motor base for use with AC or DC motors, it’s advisable to consult the motor manufacturer’s recommendations and specifications. Additionally, consider any application-specific factors that may influence the choice of motor base, such as environmental conditions, load requirements, or vibration considerations.
By ensuring compatibility and proper installation, motor bases can effectively support and enhance the performance of both AC and DC electric motors across a wide range of applications.
What materials are commonly used in the construction of durable motor bases?
Durable motor bases are constructed using various materials that provide strength, stability, and longevity. Here’s a detailed explanation:
Motor bases are designed to withstand the weight and operational forces of electric motors while maintaining stability and alignment. The choice of materials for motor base construction depends on factors such as the motor size, application requirements, and environmental conditions. Here are some commonly used materials:
1. Steel: Steel is one of the most commonly used materials for motor bases due to its exceptional strength and durability. Motor bases made of steel can withstand heavy loads and resist deformation. Steel motor bases are known for their rigidity, stability, and ability to dampen vibrations. They are suitable for a wide range of motor sizes and industrial applications.
2. Cast Iron: Cast iron is another popular material for motor bases, especially for larger motor sizes. Cast iron offers excellent stability and resistance to deformation under heavy loads. It has high compressive strength and can effectively absorb and dampen vibrations generated during motor operation. Cast iron motor bases are known for their long-lasting performance and suitability for demanding industrial environments.
3. Aluminum: Aluminum motor bases are commonly used for smaller or lighter motor applications. Aluminum is lightweight, corrosion-resistant, and offers good thermal conductivity. Motor bases made of aluminum are easy to handle and install. They are often preferred in applications where weight reduction is desired, such as in portable or mobile equipment.
4. Composite Materials: In some cases, motor bases may be constructed using composite materials such as fiberglass-reinforced plastic (FRP). Composite motor bases offer a combination of strength, lightweight construction, and corrosion resistance. They are particularly suitable for applications where weight reduction, electrical insulation, or resistance to chemicals and corrosive environments are important considerations.
5. Other Materials: Depending on specific requirements, motor bases can also be constructed using other materials such as stainless steel, galvanized steel, or specialized alloys. These materials may be chosen for their specific properties, such as resistance to corrosion, high-temperature applications, or compatibility with certain environmental conditions.
When selecting a motor base material, it’s essential to consider factors such as load capacity, environmental conditions (such as exposure to moisture, chemicals, or extreme temperatures), and the specific needs of the application.
In summary, durable motor bases are commonly constructed using materials such as steel, cast iron, aluminum, composite materials, and other specialized alloys. Each material offers specific advantages in terms of strength, stability, weight, corrosion resistance, and other properties, allowing motor bases to withstand the demands of industrial applications.
editor by CX 2023-11-16
China Standard NEMA 8 High Torque Planetary Gearbox Stepper Motor with Best Sales
Product Description
Product Description
Planetary Gear Stepping Motor :
Precision high-end upgrade with Nema8, Nema 11, Nema14, Nema 17, Nema23, Nema 24
stepper motor; low noise, low vibration, firm and durable. Increase torque at low speed.
Reduction ratio:1:3.7 , 1:5.2 , 1:14 , 1:19 ,1:27 ,1:51 , 1:71 ,1:100 ,1:139 , 1:189 ,1:264 , 1:369 ,And 48 hours delivery , in stock .
Application:
Automation control, medical equipment, textile machinery,and packaging machinery fields. Not only in the field of the automation industry, it also has a good use status in the home. Products with low speed and inertia are often seen: electric curtains, electric shutters, etc.
Product Parameters
Planetary Gear Box Specification:
| Housing Material | Metal |
| Bearing at Output | Ball Bearings |
| Max.Radial Load(10mm from flange) | 50N |
| Max.Shaft Axial Load | 30N |
| Radial Play of Shaft (near to Flange) | ≤0.08mm |
| Axial Play of Shaft | ≤0.3mm |
| Backlash at No-load | 1 stage≤1°,2stage≤1.2°,3stage≤1.5° |
20HS Hybrid Stepping Motor Specifications:
20HS1450 Planetary Gearbox Motor Specifications: |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Reduction ratio | 3.71 | 5.18 | 14 | 19 | 27 | 51 | 71 | 100 | 139 | 189 | 264 | 369 | ||||||||||||||||||||||||||||||||||||||||||||||||||||
| Total Height(L1+L2) (mm) | 53.4 | 53.4 | 60 | 60 | 60 | 66.4 | 66.4 | 66.4 | 66.4 | 72.8 | 72.8 | 72.8 | ||||||||||||||||||||||||||||||||||||||||||||||||||||
| Output torque ( mN.m) | 50 | 70 | 170 | 231 | 328 | 558 | 777 | 1095 | 1522 | 1871 | 2000 | 2000 | ||||||||||||||||||||||||||||||||||||||||||||||||||||
| Total Weight(g) | 91 | 91 | 97 | 97 | 97 | 103 | 103 | 103 | 103 | 109 | 109 | 109 | ||||||||||||||||||||||||||||||||||||||||||||||||||||
| Number of gear trains | 1 | 2 | 3 | 4 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Reducer Length(L2) (mm) | 23.4 | 30.0 | 36.4 | 42.8 | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Efficiency | 90% | 81% | 73% | 66% | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 20HS6401 Planetary Gearbox Motor Specifications: | ||||||||||||
| Reduction ratio | 3.71 | 5.18 | 14 | 19 | 27 | 51 | 71 | 100 | 139 | 189 | 264 | 369 |
| Total Height(L1+L2) (mm) | 64.4 | 64.4 | 71 | 71 | 71 | 77.4 | 77.4 | 77.4 | 77.4 | 83.8 | 83.8 | 83.8 |
| Output torque ( mN.m) | 100 | 140 | 340 | 462 | 656 | 1117 | 1555 | 2000 | 2000 | 2000 | 2000 | 2000 |
| Total Weight(g) | 131 | 131 | 137 | 137 | 137 | 143 | 143 | 143 | 143 | 149 | 149 | 149 |
| Number of gear trains | 1 | 2 | 3 | 4 | ||||||||
| Reducer Length(L2) (mm) | 23.4 | 30 | 36.4 | 42.8 | ||||||||
| Efficiency | 90% | 81% | 73% | 66% | ||||||||
Detailed Photos
Company Profile
ZheJiang UMot Technology Co., Ltd. specializes in R&D and sales of stepper motors, servo motors, linear modules and related motion control products, customizing and designing high-quality motor products for users with special needs around the world, and providing overall solutions for motion control systems. Products are exported to more than 30 countries and regions including the United States, Germany, France, Italy, Russia, and Switzerland. The company’s main products and system design have been widely used in automation control, precision instruments, medical equipment, smart home, 3D printing and many other fields.
Our company has been recognized as a high-tech enterprise by relevant departments, has a complete quality management system, has obtained ISO9001, CE, RoHs and other related certifications, and holds a number of electrical patent certificates. “Concentration, Professionalism, Concentration” in the field of automation of motor R&D and system control solutions is the company’s business purpose. “Be your most trusted partner” is the company’s service philosophy. We have always been aiming to “make first-class products with professional technology”, keep pace with the times, innovate constantly, and provide more users with better products and services.
FAQ
1. Shipping method:
1)International Express delivery DHL&FEDEX &UPS&TNT& 7-10days
2)Shipping by air 7-10 days
3)shipping by sea, delivery time depends on the destination port.
2. Technical Support:
We can provide you with professional technical support. And our products quality guarantee is 6 months. Also, we accept products customized.
3. Why should you buy from us, not from other suppliers?
Professional one-to-1 motor customized. The world’s large enterprise of choice for high-quality suppliers. ISO9001:2008 quality management system certification, through the CE, ROHS certification.
4. How to select models?
Before purchasing, please contact us to confirm model No. and specifications to avoid any misunderstanding.
5. Are you a factory?
Yes, we are a factory, and we produce stepper motor/driver, Servo motor/driver.
| Application: | Precision Medical Instruments |
|---|---|
| Speed: | Low Speed |
| Number of Stator: | Two-Phase |
| Excitation Mode: | HB-Hybrid |
| Function: | Control, Driving |
| Number of Poles: | 2 |
| Samples: |
US$ 42/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by CX 2023-05-19
China Custom NEMA 8 Hybrid Planetary Gearhead Reduced Stepper Gear Motor 1.8deg wholesaler
Product Description
NEMA 8 Hybrid Planetary Gearhead Reduced Stepper Gear Motor 1.8Deg
• Manufacturer Part Number: HP201
• Motor Type: Planetary Gearbox Stepper Motor Bipolar 4 Wires 2 Phase
• Frame Size: 20x20mm Geared Stepper Motor Nema 8 Mounting
• Step Angle: 1.8deg
• Gearbox Effiency: 66%—90%
• Application: 3D Printer motor
HP201-1 20MM
Stepper Angel: 1.8
Drawing of NEMA 8 Hybrid Stepper Gear Motor:
| Motor Electrical Specification | |||||||||
| Series Model | Step Angle ( o ) | L (mm) |
Rated Current (A) | Phase Resistance (Ω) |
Phase Inductance (mH) |
Holding Torque (N.cm) |
Detent Torque (N.cm) | Lead Wire (NO.) |
Motor Weight ( g) |
| HP201-57121 | 1.8 | 28 | 0.2 | 23 | 8.2 | 1.4 | 0.2 | 4 | 50 |
| HP201-57121 | 1.8 | 34 | 0.2 | 25 | 8.4 | 1.8 | 0.3 | 4 | 70 |
| HP201-0 0571 1 | 1.8 | 40 | 0.2 | 32 | 8.8 | 2.6 | 0.5 | 4 | 82 |
| Other Motor Electrical Specification please refer to Hybrid Stepper Motor web | |||||||||
| Gearbox Specification | ||||||||||||
| Ratio | 3.71 | 5.18 | 14 | 19 | 27 | 51 | 71 | 100 | 139 | 189 | 264 | 369 |
| Reducer Series | 1 | 2 | 3 | 4 | ||||||||
| Length ( mm) |
22.4 | 33.0 | 41.5 | 49.8 | ||||||||
| Allowable Torque (Kg.cm) |
6 | 10 | 16 | 20 | ||||||||
| Instantaneous Torque (Kg.cm) |
18 | 30 | 48 | 60 | ||||||||
| Efficiency (%) |
90% | 81% | 73% | 66% | ||||||||
| Weight (g) |
35 | 45 | 55 | 65 | ||||||||
| We can manufacture products according to customer’s requirements | ||||||||||||
Factory Ability:
I.CH Motion Co., Ltd., established in 2006, and our main products are hybrid stepper motor, stepping motor driver, step engine, stepping engine, integrated step servo motors, integrated step AC servo motors, Brushless DC Motors, Brushless Servo Motors and so on. Our products are widely used and applied in the following industries: lighting system, projector, CNC, semiconductor, textile, laser, woodworking, printing, advertising, clothing, marble and ceramic, robotics and military.
Advantages:
1. Short Lead-Time;
2. 0.1% defect rate and;
3. 1 – 2 year guarantee period;
Package:
-Pack by PE foam in cartons, crates, and pallets;
-Shipping via sea, air, courier;
-Lead-time: 3-8 weeks.
We can also supply below products,
FAQ:
Q1. What phase is this stepping motor?
A: It is 2 phases with 1.8deg.
Q2. What is frame size for NEMA 8 Step Geared motor?
A: It is a 20mm*20mm size.
Q3. I need a non-standard motor for my application, can you help?
A: Certainly, most of our customers request custom configurations in 1 form or another. If you plan on replacing a motor in an existing application, just send us a drawing or sample and we can help you find a suitable replacement. Alternatively, contact us and describe your application, our engineers will work with you to create a solution tailor-made for you.
Q4: How can I get your quotation of an electrical step engine?
A: Please send us the details of the stepper motors you arneedalso inincludehe quantity.
Q. What are your Stepper Motors can be used to?
A: Our step motors can be used in CNC routers, CNC milling machine, engraving machine, packaging machine, filling machine, cutting machine, printing machine, laser machine, carving machine, labeling machine, CCTV and robot.
Q. What kind of payment methods do you accept?
A: We can accept Paypal including, TT.
Q: What kind of shipping methods do you use?
A:1) For samples or small batch of the micro stepper motor, air shipping is recommended. (DHL, FedEx, TNT, UPS, EMS), We will provide the tracking No. Once we get it after we ship out the products.
2)For mass production or a big batch of stepping motors, CZPT shipping/sea shipment is recommended.
Q: What is the lead time of stepper motors?
A: For mass production, the lead time depends on the quantities you need.
Q: What is your warranty time?
A: Warranty time: 12 months. And we provide life-long technical service and after-sale service.
Q: Can you make customized shafts?
A: We can make a single shaft, double shaft or other shapes.
Q: What is the NEMA size of this motor?
A: It is NEMA 8 with 1.8 degrees or 0.9 degrees.
Q: What is the application for NEMA 8 StepperGeared Motor
A: It could used as 3D Printer motor.
| Speed: | Low Speed |
|---|---|
| Number of Stator: | Two-Phase |
| Excitation Mode: | HB-Hybrid |
| Function: | Control |
| Number of Poles: | 2 |
| Operate Mode: | Hb Stepper Motor |
| Customization: |
Available
| Customized Request |
|---|
Benefits of a Planetary Motor
A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Self-centering planet gears ensure a symmetrical force distribution
A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.
Metal gears
A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.
Durability
One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Cost
The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.
editor by CX 2023-05-11
China high quality NEMA17 High Torque Gear Stepper Motors with Planetary Gearbox for Robot motor armature
Product Description
Product Description
Planetary Gear Stepping Motor :
Precision high-end upgrade with Nema8, Nema 11, Nema14, Nema 17, Nema23, Nema 24
stepper motor; low noise, low vibration, firm and durable. Increase torque at low speed.
Reduction ratio:1:3.7 , 1:5.2 , 1:14 , 1:19 ,1:27 ,1:51 , 1:71 ,1:100 ,1:139 , 1:189 ,1:264 , 1:369 ,And 48 hours delivery , in stock .
Application:
Automation control, medical equipment, textile machinery,and packaging machinery fields. Not only in the field of the automation industry, it also has a good use status in the home. Products with low speed and inertia are often seen: electric curtains, electric shutters, etc
Product Parameters
Planetary Gear Box Specification:
| Housing Material | Metal |
| Bearing at Output | Ball Bearings |
| Max.Radial Load(10mm from flange) | 200N |
| Max.Shaft Axial Load | 100N |
| Radial Play of Shaft (near to Flange) | ≤0.06mm |
| Axial Play of Shaft | ≤0.3mm |
| Backlash at No-load | 1 stage≤1°,2stage≤1.2°,3stage≤1.5° |
42HS Hybrid Stepping Motor Specifications:
| Model No. | Step Angle | Motor Length(L1) | Rated | Current | Resistance | Inductance | Holding Torque | # of Leads | Rotor Inertia | Mass | Max.Gear Ratio |
| Voltage | /Phase | /Phase | /Phase | ||||||||
| Single Shaft | ( °) | (L)mm | V | A | Ω | mH | mN.m | No. | g.cm2 | Kg | |
| 42HSC1409 | 1.8 | 34 | 2.93 | 1.33 | 2.2 | 3.5 | 270 | 4 | 30 | 0.22 | ≤1:369 |
| 42HSC4409 | 1.8 | 40 | 2.5 | 1.5 | 1.65 | 3.3 | 380 | 4 | 40 | 0.3 | ≤1:369 |
| 42HSC1409 Planetary Gearbox Specifications: | ||||||||||||
| Reduction ratio | 3.71 | 5.18 | 14 | 19 | 27 | 51 | 71 | 100 | 139 | 189 | 264 | 369 |
| Total Height(L1+L2) (mm) | 65.5 | 65.5 | 76.1 | 76.1 | 76.1 | 86.5 | 86.5 | 86.5 | 86.5 | 96.9 | 96.9 | 96.9 |
| Output torque ( mN.m) | 902 | 1259 | 3062 | 4155 | 5000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 |
| Total Weight(g) | 428 | 428 | 510 | 510 | 510 | 592 | 592 | 592 | 592 | 674 | 674 | 674 |
| Number of gear trains | 1 | 2 | 3 | 4 | ||||||||
| Reducer Length(L2) (mm) | 31.5 | 42.1 | 52.5 | 62.9 | ||||||||
| Efficiency | 90% | 81% | 73% | 66% | ||||||||
| 42HSC4409 Planetary Gearbox Specifications: | ||||||||||||
| Reduction ratio | 3.71 | 5.18 | 14 | 19 | 27 | 51 | 71 | 100 | 139 | 189 | 264 | 369 |
| Total Height(L1+L2) (mm) | 71.5 | 71.5 | 82.1 | 82.1 | 82.1 | 92.5 | 92.5 | 92.5 | 92.5 | 102.9 | 102.9 | 102.9 |
| Output torque ( mN.m) | 1269 | 1772 | 4309 | 5000 | 5000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 | 10000 |
| Total Weight(g) | 508 | 508 | 590 | 590 | 590 | 672 | 672 | 672 | 672 | 754 | 754 | 754 |
| Number of gear trains | 1 | 2 | 3 | 4 | ||||||||
| Reducer Length(L2) (mm) | 31.5 | 42.1 | 52.5 | 62.9 | ||||||||
| Efficiency | 90% | 81% | 73% | 66% | ||||||||
Detailed Photos
Company Profile
ZheJiang UMot Technology Co., Ltd. specializes in R&D and sales of stepper motors, servo motors, linear modules and related motion control products, customizing and designing high-quality motor products for users with special needs around the world, and providing overall solutions for motion control systems. Products are exported to more than 30 countries and regions including the United States, Germany, France, Italy, Russia, and Switzerland. The company’s main products and system design have been widely used in automation control, precision instruments, medical equipment, smart home, 3D printing and many other fields.
Our company has been recognized as a high-tech enterprise by relevant departments, has a complete quality management system, has obtained ISO9001, CE, RoHs and other related certifications, and holds a number of electrical patent certificates. “Concentration, Professionalism, Concentration” in the field of automation of motor R&D and system control solutions is the company’s business purpose. “Be your most trusted partner” is the company’s service philosophy. We have always been aiming to “make first-class products with professional technology”, keep pace with the times, innovate constantly, and provide more users with better products and services.
FAQ
1. Shipping method:
1)International Express delivery DHL&FEDEX &UPS&TNT& 7-10days
2)Shipping by air 7-10 days
3)shipping by sea, delivery time depends on the destination port.
2. Technical Support:
We can provide you with professional technical support. And our products quality guarantee is 6 months. Also, we accept products customized.
3. Why should you buy from us, not from other suppliers?
Professional one-to-1 motor customized. The world’s large enterprise of choice for high-quality suppliers. ISO9001:2008 quality management system certification, through the CE, ROHS certification.
4. How to select models?
Before purchasing, please contact us to confirm model No. and specifications to avoid any misunderstanding.
5. Are you a factory?
Yes, we are a factory, and we produce stepper motor/driver, Servo motor/driver.
| Application: | Robot |
|---|---|
| Speed: | Low Speed |
| Number of Stator: | Two-Phase |
| Excitation Mode: | HB-Hybrid |
| Function: | Control, Driving |
| Number of Poles: | 2 |
| Samples: |
US$ 42/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
The Basics of a Gear Motor
The basic mechanism behind the gear motor is the principle of conservation of angular momentum. The smaller the gear, the more RPM it covers and the larger the gear, the more torque it produces. The ratio of angular velocity of two gears is called the gear ratio. Moreover, the same principle applies to multiple gears. This means that the direction of rotation of each adjacent gear is always the opposite of the one it is attached to.
Induction worm gear motor
If you’re looking for an electric motor that can deliver high torque, an Induction worm gear motor might be the right choice. This type of motor utilizes a worm gear attached to the motor to rotate a main gear. Because this type of motor is more efficient than other types of motors, it can be used in applications requiring massive reduction ratios, as it is able to provide more torque at a lower speed.
The worm gear motor is designed with a spiral shaft that is set into splines in another gear. The speed at which the worm gear rotates is dependent on the torque produced by the main gear. Induction worm gear motors are best suited for use in low-voltage applications such as electric cars, renewable energy systems, and industrial equipment. They come with a wide range of power-supply options, including twelve-volt, 24-volt, and 36-volt AC power supplies.
These types of motors can be used in many industrial settings, including elevators, airport equipment, food packaging facilities, and more. They also produce less noise than other types of motors, which makes them a popular choice for manufacturers with limited space. The efficiency of worm gearmotors makes them an excellent choice for applications where noise is an issue. Induction worm gear motors can be compact and extremely high-torque.
While the Induction worm gear motor is most widely used in industrial applications, there are other kinds of gearmotors available. Some types are more efficient than others, and some are more expensive than others. For your application, choosing the correct motor and gearbox combination is crucial to achieving the desired result. You’ll find that the Induction worm gear motor is an excellent choice for many applications. The benefits of an Induction worm gear motor can’t be overstated.
The DC gear motor is an excellent choice for high-end industrial applications. This type of gearmotor is smaller and lighter than a standard AC motor and can deliver up to 200 watts of torque. A gear ratio of three to two can be found in these motors, which makes them ideal for a wide range of applications. A high-quality DC gear motor is a great choice for many industrial applications, as they can be highly efficient and provide a high level of reliability.
Electric gear motors are a versatile and widely used type of electric motor. Nevertheless, there are some applications that don’t benefit from them, such as applications with high shaft speed and low torque. Applications such as fan motors, pump and scanning machines are examples of such high-speed and high-torque demands. The most important consideration when choosing a gearmotor is its efficiency. Choosing the right size will ensure the motor runs efficiently at peak efficiency and will last for years.
Parallel shaft helical gear motor
The FC series parallel shaft helical gearmotor is a compact, lightweight, and high-performance unit that utilizes a parallel shaft structure. Its compact design is complemented by high transmission efficiency and high carrying capacity. The motor’s material is 20CrMnTi alloy steel. The unit comes with either a flanged input or bolt-on feet for installation. Its low noise and compact design make it an ideal choice for a variety of applications.
The helical gears are usually arranged in two rows of one another. Each row contains one or more rows of teeth. The parallel row has the teeth in a helical pattern, while the helical rows are lined up parallelly. In addition to this, the cross helical gears have a point contact design and do not overlap. They can be either parallel or crossed. The helical gear motors can have any number of helical pairs, each with a different pitch circle diameter.
The benefits of the Parallel Shaft Helical Gearbox include high temperature and pressure handling. It is produced by skilled professionals using cutting-edge technology, and is widely recognized for its high performance. It is available in a range of technical specifications and is custom-made to suit individual requirements. These gearboxes are durable and low-noise and feature high reliability. You can expect to save up to 40% of your energy by using them.
The parallel shaft helical gear motors are designed to reduce the speed of a rotating part. The nodular cast iron housing helps make the unit robust in difficult environments, while the precision-machined gears provide quiet, vibration-free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The capacity ranges from 0.12 kW to 45 kW. You can choose from a wide variety of capacities, depending on the size of your gearing needs.
The SEW-EURODRIVE parallel shaft helical gearmotor is a convenient solution for space-constrained applications. The machine’s modular design allows for easy mounting and a wide range of ambient temperatures. They are ideal for a variety of mechanical applications, including conveyors, augers, and more. If you want a small footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the best solution for you.
The parallel shaft helical gears are advantageous for both high and low speed applications. Parallel helical gears are also suitable for low speed and low duty applications. A good example of a cross-helix gear is the oil pump of an internal combustion engine. Both types of helical gears are highly reliable and offer vibration-free operation. They are more costly than conventional gear motors, but offer more durability and efficiency.
Helical gear unit
This helical gear unit is designed to operate under a variety of demanding conditions and can be used in a wide range of applications. Designed for long life and high torque density, this gear unit is available in a variety of torques and gear ratios. Its design and construction make it compatible with a wide range of critical mechanical systems. Common applications include conveyors, material handling, steel mills, and paper mills.
Designed for high-performance applications, the Heidrive helical gear unit provides superior performance and value. Its innovative design allows it to function well under a wide range of operating conditions and is highly resistant to damage. These gear motors can be easily combined with a helical gear unit. Their combined power output is 100 Nm, and they have a high efficiency of up to 90%. For more information about the helical gear motor, contact a Heidrive representative.
A helical gear unit can be classified by its reference section in the standard plane or the turning plane. Its center gap is the same as that of a spur gear, and its number of teeth is the same. In addition to this, the helical gear has a low axial thrust, which is another important characteristic. The helical gear unit is more efficient at transferring torque than a spur gear, and it is quieter, too.
These units are designed to handle large loads. Whether you are using them for conveyors, augers, or for any other application that involves high-speed motion, a helical gear unit will deliver maximum performance. A helical gear unit from Flender can handle 400,000 tasks with a high degree of reliability. Its high efficiency and high resistance to load ensures high plant availability. These gear motors are available in a variety of sizes, from single-speed to multi-speed.
PEC geared motors benefit from decades of design experience and high quality materials. They are robust, quiet, and offer excellent performance. They are available in multiple configurations and are dimensionally interchangeable with other major brands. The gear motors are manufactured as modular kits to minimize inventory. They can be fitted with additional components, such as backstops and fans. This makes it easy to customize your gear motors and save money while reducing costs.
Another type of helical gears is the double helical gear. The double helical gear unit has two helical faces with a gap between them. They are better for enclosed gear systems as they provide greater tooth overlap and smoother performance. Compared to double helical gears, they are smaller and more flexible than the Herringbone type. So, if you’re looking for a gear motor, a helical gear unit may be perfect for you.
editor by CX 2023-05-05
China factory 57bygh 57mm NEMA 23 Hybrid Stepper Motor with Planetary Gearbox for Medical Equipment CNC Router Machine dc motor
Product Description
57BYGH 57mm Nema 23 Hybrid Stepper Motor with Planetary Gearbox for Medical Equipment CNC Router Machine
Product Description
| GenHangZhou Specification | |
| Item | Specifications |
| Step Angle | 1.8° or 0.9° |
| Temperature Rise | 80ºCmax |
| Ambient Temperature | -20ºC~+50ºC |
| Insulation Resistance | 100 MΩ Min. ,500VDC |
| Dielectric Strength | 500VAC for 1minute |
| Shaft Radial Play | 0.02Max. (450g-load) |
| Shaft Axial Play | 0.08Max. (450g-load) |
| Max. radial force | 75N (20mm from the flange) |
| Max. axial force | 15N |
1. The magnetic steel is high grade,we usually use the SH level type.
2. The rotor is be coated,reduce burrs,working smoothly,less noise. We test the stepper motor parts step by step.
3. Stator is be test and rotor is be test before assemble.
4. After we assemble the stepper motor, we will do 1 more test for it, to make sure the quality is good.
JKONGMOTOR stepping motor is a motor that converts electrical pulse signals into corresponding angular displacements or linear displacements. This small stepper motor can be widely used in various fields, such as a 3D printer, stage lighting, laser engraving, textile machinery, medical equipment, automation equipment, etc.
1.8 Degree Stepper Motor Parameters:
| Model No. | Step Angle | Motor Length | Current | Resistance | Inductance | Holding Torque | # of Leads | Detent Torque | Rotor Inertia | Mass |
| ( °) | (L)mm | A | Ω | mH | N.m | No. | g.cm | g.cm2 | Kg | |
| JK57HS41-1006 | 1.8 | 41 | 1 | 7.1 | 8 | 0.48 | 6 | 250 | 150 | 0.47 |
| JK57HS41-2008 | 1.8 | 41 | 2 | 1.4 | 1.4 | 0.39 | 8 | 250 | 150 | 0.47 |
| JK57HS41-2804 | 1.8 | 41 | 2.8 | 0.7 | 1.4 | 0.55 | 4 | 250 | 150 | 0.47 |
| JK57HS51-1006 | 1.8 | 51 | 1 | 6.6 | 8.2 | 0.72 | 6 | 300 | 230 | 0.59 |
| JK57HS51-2008 | 1.8 | 51 | 2 | 1.8 | 2.7 | 0.9 | 8 | 300 | 230 | 0.59 |
| JK57HS51-2804 | 1.8 | 51 | 2.8 | 0.83 | 2.2 | 1.01 | 4 | 300 | 230 | 0.59 |
| JK57HS56-2006 | 1.8 | 56 | 2 | 1.8 | 2.5 | 0.9 | 6 | 350 | 280 | 0.68 |
| JK57HS56-2108 | 1.8 | 56 | 2.1 | 1.8 | 2.5 | 1 | 8 | 350 | 280 | 0.68 |
| JK57HS56-2804 | 1.8 | 56 | 2.8 | 0.9 | 2.5 | 1.2 | 4 | 350 | 280 | 0.68 |
| JK57HS64-2804 | 1.8 | 64 | 2.8 | 0.8 | 2.3 | 1 | 4 | 400 | 300 | 0.75 |
| JK57HS76-2804 | 1.8 | 76 | 2.8 | 1.1 | 3.6 | 1.89 | 4 | 600 | 440 | 1.1 |
| JK57HS76-3006 | 1.8 | 76 | 3 | 1 | 1.6 | 1.35 | 6 | 600 | 440 | 1.1 |
| JK57HS76-3008 | 1.8 | 76 | 3 | 1 | 1.8 | 1.5 | 8 | 600 | 440 | 1.1 |
| JK57HS82-3004 | 1.8 | 82 | 3 | 1.2 | 4 | 2.1 | 4 | 1000 | 600 | 1.2 |
| JK57HS82-4008 | 1.8 | 82 | 4 | 0.8 | 1.8 | 2 | 8 | 1000 | 600 | 1.2 |
| JK57HS82-4204 | 1.8 | 82 | 4.2 | 0.7 | 2.5 | 2.2 | 4 | 1000 | 600 | 1.2 |
| JK57HS100-4204 | 1.8 | 100 | 4.2 | 0.75 | 3 | 3 | 4 | 1100 | 700 | 1.3 |
| JK57HS112-3004 | 1.8 | 112 | 3 | 1.6 | 7.5 | 3 | 4 | 1200 | 800 | 1.4 |
| JK57HS112-4204 | 1.8 | 112 | 4.2 | 0.9 | 3.8 | 3.1 | 4 | 1200 | 800 | 1.4 |
0.9 Degree Stepper Motor Parameters:
| Model No. | Step Angle | Motor Length | Current | Resistance | Inductance | Holding Torque | # of Leads | Detent Torque | Rotor Inertia | Mass |
| ( °) | (L)mm | A | Ω | mH | kg.cm | No. | g.cm | g.cm2 | Kg | |
| JK57HM41-1006 | 0.9 | 41 | 1 | 5.7 | 8 | 3.9 | 6 | 210 | 120 | 0.45 |
| JK57HM41-2804 | 0.9 | 41 | 2.8 | 0.7 | 2.2 | 5 | 4 | 210 | 120 | 0.45 |
| JK57HM51-2006 | 0.9 | 51 | 2 | 1.6 | 2.2 | 7.2 | 6 | 380 | 280 | 0.68 |
| JK57HM56-1006 | 0.9 | 56 | 1 | 7.4 | 17.5 | 9 | 6 | 400 | 300 | 0.7 |
| JK57HM56-2006 | 0.9 | 56 | 2 | 1.8 | 4.5 | 9 | 6 | 400 | 300 | 0.7 |
| JK57HM56-2804 | 0.9 | 56 | 2.8 | 0.9 | 3.3 | 12 | 4 | 400 | 300 | 0.7 |
| JK57HM76-1006 | 0.9 | 76 | 1 | 8.6 | 23 | 13.5 | 6 | 680 | 480 | 1 |
| JK57HM76-2006 | 0.9 | 76 | 2 | 3 | 7 | 13.5 | 6 | 680 | 480 | 1 |
| JK57HM76-2804 | 0.9 | 76 | 2.8 | 1.15 | 5.6 | 18 | 4 | 680 | 480 | 1 |
3 Phase Nema 23 Stepper Motor Parameters:
| Model No. | Step Angle | Motor Length | Current | Resistance | Inductance | Holding Torque | Detent Torque | Rotor Inertia | Mass |
| ( °) | (L)mm | A | Ω | mH | kg.cm | g.cm | g.cm2 | Kg | |
| JK57H3P42-5206 | 1.2 | 42 | 5.2 | 1.3 | 1.4 | 4.5 | 210 | 110 | 0.45 |
| JK57H3P56-5606 | 1.2 | 56 | 5.6 | 0.7 | 0.7 | 9 | 400 | 300 | 0.75 |
| JK57H3P79-5206 | 1.2 | 79 | 5.2 | 0.9 | 1.5 | 15 | 680 | 480 | 1.1 |
Nema 23 Round Type Stepper Motor Parameters:
| Model No. | Step Angle | Motor Length | Current | Resistance | Inductance | Holding Torque | # of Leads | Detent Torque | Rotor Inertia | Mass |
| ( °) | (L)mm | A | Ω | mH | kg.cm | No. | g.cm | g.cm2 | Kg | |
| JK57HY41-0406 | 1.8 | 41 | 0.4 | 30 | 30 | 2.88 | 6 | 180 | 57 | 0.54 |
| JK57HY41-1564 | 1.8 | 41 | 1.56 | 1.8 | 3.6 | 4 | 4 | 180 | 57 | 0.54 |
| JK57HY51-0426 | 1.8 | 51 | 0.42 | 29 | 36 | 4.97 | 6 | 350 | 110 | 0.6 |
| JK57HY51-2804 | 1.8 | 51 | 2.8 | 0.85 | 2.1 | 6.9 | 4 | 350 | 110 | 0.6 |
| JK57HY56-0606 | 1.8 | 56 | 0.6 | 20 | 32 | 6 | 6 | 420 | 135 | 0.65 |
| JK57HY56-2004 | 1.8 | 56 | 2 | 3 | 7 | 8 | 4 | 420 | 135 | 0.65 |
| JK57HY76-1506 | 1.8 | 76 | 1.5 | 3.6 | 6 | 9 | 6 | 720 | 200 | 0.95 |
| JK57HY76-4004 | 1.8 | 76 | 4 | 0.88 | 2.6 | 14 | 4 | 720 | 200 | 0.95 |
Jkongmotor Other Hybrid Stepper Motor:
| Motor series | Phase No. | Step angle | Motor length | Motor size | Leads No. | Holding torque |
| Nema 8 | 2 phase | 1.8 degree | 30~42mm | 20x20mm | 4 | 180~300g.cm |
| Nema 11 | 2 phase | 1.8 degree | 32~51mm | 28x28mm | 4 or 6 | 430~1200g.cm |
| Nema 14 | 2 phase | 0.9 or 1.8 degree | 27~42mm | 35x35mm | 4 | 1000~2000g.cm |
| Nema 16 | 2 phase | 1.8 degree | 20~44mm | 39x39mm | 4 or 6 | 650~2800g.cm |
| Nema 17 | 2 phase | 0.9 or 1.8 degree | 25~60mm | 42x42mm | 4 or 6 | 1.5~7.3kg.cm |
| Nema 23 | 2 phase | 0.9 or 1.8 degree | 41~112mm | 57x57mm | 4 or 6 or 8 | 0.39~3.1N.m |
| 3 phase | 1.2 degree | 42~79mm | 57x57mm | – | 0.45~1.5N.m | |
| Nema 24 | 2 phase | 1.8 degree | 56~111mm | 60x60mm | 8 | 1.17~4.5N.m |
| Nema 34 | 2 phase | 1.8 degree | 67~155mm | 86x86mm | 4 or 8 | 3.4~12.2N.m |
| 3 phase | 1.2 degree | 65~150mm | 86x86mm | – | 2~7N.m | |
| Nema 42 | 2 phase | 1.8 degree | 99~201mm | 110x110mm | 4 | 11.2~28N.m |
| 3 phase | 1.2 degree | 134~285mm | 110x110mm | – | 8~25N.m | |
| Nema 52 | 2 phase | 1.8 degree | 173~285mm | 130x130mm | 4 | 13.3~22.5N.m |
| 3 phase | 1.2 degree | 173~285mm | 130x130mm | – | 13.3~22.5N.m | |
| Above only for representative products, products of special request can be made according to the customer request. | ||||||
Detailed Photos
Brushless Dc Motor Kit Stepper Motor with Encoder
Linear Stepper Motor 3 4 Axis Stepper Motor Kits Hollow Shaft Stepper Motor
Bldc Motor Brushed Dc Motor Hybrid Stepper Motor
Company Profile
HangZhou CZPT Co., Ltd was a high technology industry zone in HangZhou, china. Our products used in many kinds of machines, such as 3d printer CNC machine, medical equipment, weaving printing equipments and so on.
JKONGMOTOR warmly welcome ‘OEM’ & ‘ODM’ cooperations and other companies to establish long-term cooperation with us.
Company spirit of sincere and good reputation, won the recognition and support of the broad masses of customers, at the same time with the domestic and foreign suppliers close community of interests, the company entered the stage of stage of benign development, laying a solid foundation for the strategic goal of realizing only really the sustainable development of the company.
Equipments Show:
Production Flow:
Package:
Certification:
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Application: | Printing Equipment |
|---|---|
| Speed: | Variable Speed |
| Number of Stator: | Two-Phase |
| Customization: |
Available
| Customized Request |
|---|
Benefits of a Planetary Motor
Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.
Solar gear
The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.
Sun gear
The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Planetary gear
A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.
Planetary gearbox
A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Planetary gear motor
Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.
editor by CX 2023-04-24
China supplier NEMA34 Stepper DC Motor with Planetary Gearbox Reducer 2 Phase 3A 2.5n. M Stepping Gear Motor motor driver
Merchandise Description
Product Description
HPS is the producer and provider of motors and planetary gearboxes in China, extensive-variety series planetary gearbox and motor have been exported to 30+ nations around the world all more than the world, twenty+ a long time knowledge from design, manufacturing and revenue, and served 100+ large initiatives in various industries around the world, which tends to make CZPT the most trustable and reliable motor and planetary gearboxmanufacturer.
|
Applicable Industries |
Manufacturing Plant, Automation market |
Tailored help |
OEM, ODM |
|
Guide Wire |
four |
Duration |
112mm |
|
Action Accuracy |
±5% |
Temoperature |
85°C MAX |
|
Insulation Resistance |
100MΩMin 500VC DC |
Dielectric Toughness |
500VAC 1 moment |
|
Certification |
ISO9001, CE |
Brand Name |
HPS |
|
Product |
57BYGH112-01A |
Fat |
1.4KG |
|
Place of origin |
ZheJiang , China |
Material of Shaft |
As required |
|
Packing |
Regular export bundle |
Warranty |
1 Year |
Software Field
|
No |
Product |
NEMA34 |
|
1 |
Current(A) |
3 |
|
two |
Resistance(Ω) |
one.6 |
|
three |
Inductance(mH) |
6.eight |
|
4 |
Max Static Torque(N.cm) |
2.5 |
|
five |
Rotor Inertia(g.cm²) |
800 |
|
6 |
Working temperature(ºC) |
-twenty~+fifty |
Why Select Us
CERTIFICATIONS
Organization Profile
ZheJiang Large Precision Gear Transmission Co., Ltd
ZheJiang Substantial Precision Equipment Transmission Co., Ltd found in HangZhou town, ZheJiang Province, China. It is a major company committed in precision transmission parts and system research, manufacture and income, a variety of sequence of goods are made in its 5000 square meters workshop, the precision planetary gearbox and equipment motor are designed particularly for photo voltaic strength industry and have served a lot of massive-scale photo voltaic projects worldwidely.
The study team has much more than fifteen many years activities in this discipline, who can make certain a punctual and efficient services to meet up with customer’s distinct needs. It has pasted the ISO9001 quality management system and CE, goods have been exported to lots of countries with a broad variety application in AGV, intelligent robotic, logistic, industrial automation, photo voltaic vitality, vessel, packaging and textile etc.Consistently, our aim is to advertise the software of solar electrical power market in the world, and we believe it offers thoroughly clean and sustainable vitality for humanity to much better shield our environment.
HPS attends 5-6 exhibitions each and every yr, the two solar PV exhibitions and automation industry exhibitions, skilled revenue group and top quality goods construct CZPT a good track record in the market place.
Teams
WORKSHOP
Competitive & Positive aspects of Planetary Gearbox
* ODM & OEM Support
* Sounds Examination/ Lifestyle Take a look at/ H2o-proof Test/ Large- Minimal Temperature Examination/ Air-limited Take a look at/ Salt Spray Examination
* Minimal Sounds, Minimal Backlash, Large Performance
* 20000 Hrs Doing work Lifestyle
* one hundred% Top quality Checked with Good quality Certain
FAQ
Q1:Which places are your merchandise primarily utilised in?
A:At current, we have 2 primary merchandise: precision planetary equipment reducer and solar geared motor. Most of the precision planetary reducers are utilized in automation fields, this sort of as health care products, 3D printers, door openers, tapping equipment, CNC lathes and a collection of automation equipment. In addition, our solar geared motors are utilized in photovoltaic energy generation assignments, which are mostly mixed with rotary drives to generate solar panels to monitor daylight.
Q2: How to pick the ideal planetary gearbox?
A :Very first of all, we want you to be CZPT to give appropriate parameters. If you have a motor drawing, it will allow us suggest a appropriate gearbox for you more quickly. If not, we hope you can provide the subsequent motor parameters: output velocity, output torque, voltage, recent, IP, sounds, functioning problems, motor dimensions and electricity, and so forth.
Q3: What is the value ?
A : The primary figuring out aspect for the value of each and every solution is the get volume. You can communicate with us and permit us realize every other. I believe that our rates, product quality and our companies can undoubtedly make you satisfied.
Q4: Do you offer customized support?
A: Of course, we supply personalized services. You only want to set ahead your needs, and we will do our very best to provide you with a prepare, make strategies, and consider our very best to satisfy your requirements.
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Application: | Industrial |
|---|---|
| Certification: | ISO9001 & CE |
| Inductance / Phase: | 6.8 Mh |
| Samples: |
US$ 25/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
Benefits of a Planetary Motor
If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.
planetary gears
Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
planetary gearboxes
A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?
planetary gear motors
When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
planetary gears vs spur gears
A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
planetary gearboxes as a compact alternative to pinion-and-gear reducers
While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt
editor by CX 2023-04-13
China 20mm Sintering Metal Planetary Gearbox 3V-24V Brush / Brushless / Stepper Gear Motor motor efficiency
Solution Description
We are a manufacturing facility specialised in metal elements hardware & metallic gear motor.
We providers with ODM/OEM gearbox style and development , gearmotors manufacture.
A planetary gearbox is a gearbox with the enter shaft and output shaft aligned it gives large torque transmission with great stiffness and minimal sounds , in a much more compact foot print than other gearbox sorts . It can supply a good deal of speed reduction and torque in a tiny package deal with the mounted axis .
A planetary equipment established is produced up of 3 types of gears , a sunlight equipment , earth gears and a ring gear . The sunlight equipment at large pace is found at the middle of the gears , and transmits torque to the world gears which are generally mounted on the moveable carrier .The world gears all around the central axis rotation ,mesh with the sunlight gear and an outer ring gear . As all the world carriers turns , it delivers low-velocity, higher-torque output .
Description:
Merchandise Name : 20mm Pace reducer / Gearmotor / planetary gearbox with brushed / brushless electrical 3V-24V motors
Gearbox Kind: Planetary
Content: Sintered Metallic
Equipment Ratio : 5:1 , ten:1 , twenty:1 , 25:1 , thirty:1 , 40:1 , fifty:1 , sixty:1 ,70:1…100:1 , one hundred fifty:1… optional
Gearbox diameter : 8mm,10mm , 12mm , 16mm , 20mm , 22mm , 24mm , 32mm , 36mm,38mm , 42mm ……
3V ,5V ,9V , 12V ,24V accessible .
Planetary Gearbox rewards:
- Provides higher torque at gradual speeds .
- The shafts are produced up of hardened and tempered alloy steel .
- Sun gears ,planet gears and ring gears are created of powder metallurgy and sintering steel .
- Minimal sounds ranges.
- Good good quality taper roller bearings for input and output shafts .Large effectiveness .
- Increased repeatability . Its Its better pace radial and axial load provides trustworthiness and robustness, reducing the misalignment of the equipment. In addition, uniform transmission and low vibrations at different hundreds give a ideal repeatability.
- Best precision: Most rotating angular security enhances the accuracy and dependability of the movement.
- Reduced sound amount because there is far more floor get in touch with. Rolling is significantly softer and jumps are nearly nonexistent.
- Higher toughness: Due to its torsional rigidity and far better rolling. To boost this function, your bearings assist reduce the losses that would take place by rubbing the shaft on the box directly. As a result, increased efficiency of the gear and a a lot smoother operation is reached.
- Increased torque transmission: With more teeth in speak to, the system is CZPT to transmit and face up to more torque. In addition, it does it in a much more uniform way.
- Really great ranges of efficiency: Planetary reducers offer you increased effectiveness and thanks to its design and inside layout losses are minimized throughout their function. In reality, nowadays, this sort of generate mechanisms are those that supply higher effectiveness.
- Greatest versatility: Its mechanism is contained in a cylindrical gearbox, which can be mounted in virtually any area
Geared Motor Application:
conditioning damper actuator,retractable rearview mirror,Auto tail gate electrical putter,automobile drinking water pump,vehicle antenna, door lock actuator, electric drill,keep track of, window curtain,espresso device, tooth brush,sewing equipment.
Software:
Car antenna,Vehicle tail gate electric putter,auto water pump, door lock actuator, automatic cruise handle, window curtain, vacuum cleaner, camera, electric shaver, coffeemaker , stitching devices,keep track of,automated vending device,Health-related cleaning pump, ride-on toy.
PM approach for custom metallic planetary gearbox , geared motors .
The P/M approach is an cost-effective, environmentally clear, higher generation technique for generating parts specifically to or near to last dimensions. With little or no machining operations essential.
At current, areas with a difficult condition, limited-dimensional tolerances, managed density and houses can be created by powder metallurgy techniques. A technological procedure of powder metallurgy guarantees high versatility in the variety of physiochemical houses and other needs, including:
- Generation of structural components with complex shapes .
- Controlled porosity .
- Substantial mechanical energy and resistance to vibrations .
- Managed properties.
- Substantial mechanical strength and resistance to vibrations.
- Substantial manufacturing precision and very good floor top quality
- Large quantity of manufacturing sequence .
- Good tolerances .
Custom metallic parts
Workshop
|
/ Piece | |
2,000 Pieces (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Double-Step |
###
| Samples: |
US$ 2/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
|
/ Piece | |
2,000 Pieces (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Double-Step |
###
| Samples: |
US$ 2/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
Benefits of a Planetary Motor
If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.
planetary gears
Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
planetary gearboxes
A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?
planetary gear motors
When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
planetary gears vs spur gears
A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
planetary gearboxes as a compact alternative to pinion-and-gear reducers
While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt
editor by CX 2023-03-31
China Stock fast despatch nema 34 stepper motor 86mm stepper motor linear actuator stroke 63.5mm motor brushes
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The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
editor by czh 2023-02-21
China official IIC I2C TB6612 Mosfet Stepper Motor PCA9685 PWM Servo Driver Shield V2 Robot PWM Mega R3 Replace L293D with Good quality
Warranty: /
Product Variety: TB6612
Sort: Stepper Motor Solution
Frequency: /
Safeguard Characteristic: /
AC Voltage: /
Performance: /
Functioning Temperature:: -40°-+85°
is_personalized: Yes
Bundle: Module
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| Warranty | / |
| Place of Origin | China |
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| Type | Stepper Motor Product |
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The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
editor by czh 2023-02-20