Product Description
Warranty:
Other, 3 Months-1 Year
Place of Origin:
ZheJiang , China
Brand Name:
TT motor
Model Number:
TGPP09
Usage:
BOAT, Car, Electric Bicycle, FAN, Home Appliance, Cosmetic instrument, SMART HOME, Smart Robot Car Intelligent Car
Type:
GEAR MOTOR
Torque:
0.15kg.cm
Construction:
Permanent Magnet
Commutation:
Brush
Protect Feature:
Drip-proof
Speed(RPM):
custom
Continuous Current(A):
60mA
Efficiency:
Ie 3
Application:
Home Applicance
Motor type:
PMDC Brushed Motor
Rated Voltage:
3-6V
Keywords:
Low Noise
Gear Material:
Powder Metallurgy
Load Capacity:
1N
Feature:
Long Life Time
Noise:
Low Noise Level
Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Smart Lock |
---|---|
Operating Speed: | Low Speed |
Excitation Mode: | Compound |
Function: | Control, Driving |
Casing Protection: | Protection Type |
Number of Poles: | 2 |
Samples: |
US$ 3/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
editor by CX 2023-06-13
China supplier NEMA34 Stepper DC Motor with Planetary Gearbox Reducer 2 Phase 3A 2.5n. M Stepping Gear Motor motor driver
Merchandise Description
Product Description
HPS is the producer and provider of motors and planetary gearboxes in China, extensive-variety series planetary gearbox and motor have been exported to 30+ nations around the world all more than the world, twenty+ a long time knowledge from design, manufacturing and revenue, and served 100+ large initiatives in various industries around the world, which tends to make CZPT the most trustable and reliable motor and planetary gearboxmanufacturer.
Applicable Industries |
Manufacturing Plant, Automation market |
Tailored help |
OEM, ODM |
Guide Wire |
four |
Duration |
112mm |
Action Accuracy |
±5% |
Temoperature |
85°C MAX |
Insulation Resistance |
100MΩMin 500VC DC |
Dielectric Toughness |
500VAC 1 moment |
Certification |
ISO9001, CE |
Brand Name |
HPS |
Product |
57BYGH112-01A |
Fat |
1.4KG |
Place of origin |
ZheJiang , China |
Material of Shaft |
As required |
Packing |
Regular export bundle |
Warranty |
1 Year |
Software Field
No |
Product |
NEMA34 |
1 |
Current(A) |
3 |
two |
Resistance(Ω) |
one.6 |
three |
Inductance(mH) |
6.eight |
4 |
Max Static Torque(N.cm) |
2.5 |
five |
Rotor Inertia(g.cm²) |
800 |
6 |
Working temperature(ºC) |
-twenty~+fifty |
Why Select Us
CERTIFICATIONS
Organization Profile
ZheJiang Large Precision Gear Transmission Co., Ltd
ZheJiang Substantial Precision Equipment Transmission Co., Ltd found in HangZhou town, ZheJiang Province, China. It is a major company committed in precision transmission parts and system research, manufacture and income, a variety of sequence of goods are made in its 5000 square meters workshop, the precision planetary gearbox and equipment motor are designed particularly for photo voltaic strength industry and have served a lot of massive-scale photo voltaic projects worldwidely.
The study team has much more than fifteen many years activities in this discipline, who can make certain a punctual and efficient services to meet up with customer’s distinct needs. It has pasted the ISO9001 quality management system and CE, goods have been exported to lots of countries with a broad variety application in AGV, intelligent robotic, logistic, industrial automation, photo voltaic vitality, vessel, packaging and textile etc.Consistently, our aim is to advertise the software of solar electrical power market in the world, and we believe it offers thoroughly clean and sustainable vitality for humanity to much better shield our environment.
HPS attends 5-6 exhibitions each and every yr, the two solar PV exhibitions and automation industry exhibitions, skilled revenue group and top quality goods construct CZPT a good track record in the market place.
Teams
WORKSHOP
Competitive & Positive aspects of Planetary Gearbox
* ODM & OEM Support
* Sounds Examination/ Lifestyle Take a look at/ H2o-proof Test/ Large- Minimal Temperature Examination/ Air-limited Take a look at/ Salt Spray Examination
* Minimal Sounds, Minimal Backlash, Large Performance
* 20000 Hrs Doing work Lifestyle
* one hundred% Top quality Checked with Good quality Certain
FAQ
Q1:Which places are your merchandise primarily utilised in?
A:At current, we have 2 primary merchandise: precision planetary equipment reducer and solar geared motor. Most of the precision planetary reducers are utilized in automation fields, this sort of as health care products, 3D printers, door openers, tapping equipment, CNC lathes and a collection of automation equipment. In addition, our solar geared motors are utilized in photovoltaic energy generation assignments, which are mostly mixed with rotary drives to generate solar panels to monitor daylight.
Q2: How to pick the ideal planetary gearbox?
A :Very first of all, we want you to be CZPT to give appropriate parameters. If you have a motor drawing, it will allow us suggest a appropriate gearbox for you more quickly. If not, we hope you can provide the subsequent motor parameters: output velocity, output torque, voltage, recent, IP, sounds, functioning problems, motor dimensions and electricity, and so forth.
Q3: What is the value ?
A : The primary figuring out aspect for the value of each and every solution is the get volume. You can communicate with us and permit us realize every other. I believe that our rates, product quality and our companies can undoubtedly make you satisfied.
Q4: Do you offer customized support?
A: Of course, we supply personalized services. You only want to set ahead your needs, and we will do our very best to provide you with a prepare, make strategies, and consider our very best to satisfy your requirements.
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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Application: | Industrial |
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Certification: | ISO9001 & CE |
Inductance / Phase: | 6.8 Mh |
Samples: |
US$ 25/Piece
1 Piece(Min.Order) | Order Sample |
---|
Customization: |
Available
| Customized Request |
---|
Benefits of a Planetary Motor
If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.
planetary gears
Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
planetary gearboxes
A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?
planetary gear motors
When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
planetary gears vs spur gears
A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
planetary gearboxes as a compact alternative to pinion-and-gear reducers
While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt
editor by CX 2023-04-13
China S Series Helical Powder Metallurgy Worm Gear Speed Reducer Worm Geared Motor with Best Sales
Merchandise Description
Exceptional powder metallurgy elements metallic sintered parts
We could supply various powder metallurgy elements like iron dependent and copper based mostly with best top quality and most affordable price tag, please only deliver the drawing or sample to us, we will in accordance to customer’s necessity to make it. if you are fascinated in our merchandise, remember to do not wait to speak to us, we would like to supply the best quality and greatest provider for you. thank you!
How do We Function with Our Consumers
1. For a design and style professional or a large firm with your possess engineering group: we prefer to receive a completely RFQ pack from you which includes drawing, 3D product, quantity, photographs
two. For a begin-up firm owner or inexperienced hand for engineering: just ship an idea that you want to attempt, you do not even want to know what casting is
3. Our sales will reply you inside of 24 several hours to confirm even more information and give the estimated quote time
four. Our engineering team will appraise your inquiry and supply our provide in next 1~3 functioning times.
5. We can arrange a complex conversation conference with you and our engineers together anytime if essential.
Area of origin: | Jangsu,China |
Type: | Powder metallurgy sintering |
Spare areas variety: | Powder metallurgy components |
Equipment Test report: | Offered |
Content: | Iron,stainless,steel,copper |
Important marketing factors: | Top quality assurance |
Mould type: | Tungsten steel |
Substance common: | MPIF 35,DIN 3571,JIS Z 2550 |
Software: | Little home appliances,Lockset,Electric powered tool, vehicle, |
Model Identify: | OEM Service |
Plating: | Tailored |
After-revenue Services: | On-line assist |
Processing: | Powder Metallurgr,CNC Machining |
Powder Metallurgr: | Large frequency quenching, oil immersion |
Good quality Manage: | a hundred% inspection |
The Edge of Powder Metallurgy Procedure
one. Expense effective
The ultimate products can be compacted with powder metallurgy method ,and no want or can shorten the processing of machine .It can conserve material drastically and minimize the production value .
two. Intricate styles
Powder metallurgy allows to receive intricate designs immediately from the compacting tooling ,with no any machining operation ,like tooth ,splines ,profiles ,frontal geometries etc.
3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Further machining functions can enhance the precision .
4. Self-lubrication
The interconnected porosity of the substance can be filled with oils ,getting then a self-lubricating bearing :the oil offers continuous lubrication amongst bearing and shaft ,and the technique does not want any added exterior lubricant .
five. Inexperienced technology
The production approach of sintered parts is licensed as ecological ,simply because the content squander is really reduced ,the solution is recyclable ,and the strength efficiency is excellent simply because the content is not molten.
FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the complete quantity. The stability must be pay out off prior to cargo.
Q2: How to assure the substantial top quality?
A: one hundred% inspection. We have Carl Zeiss high-precision testing tools and tests department to make sure each and every solution of dimensions,visual appeal and stress examination are great.
Q3: How prolonged will you give me the reply?
A: we will get in touch with you in 12 hrs as quickly as we can.
Q4. How about your shipping time?
A: Generally, it will get twenty five to 35 times following getting your advance payment. The particular supply time relies upon on the items and the quantity of your get. and if the product was non standard, we have to take into account additional 10-15days for tooling/mould made.
Q5. Can you make in accordance to the samples or drawings?
A: Yes, we can create by your samples or specialized drawings. We can construct the molds and fixtures.
Q6: How about tooling Cost?
A: Tooling charge only cost after when 1st purchase, all long term orders would not charge yet again even tooling mend or under maintance.
Q7: What is your sample policy?
A: We can provide the sample if we have ready areas in inventory, but the customers have to spend the sample cost and the courier cost.
Q8: How do you make our enterprise extended-phrase and excellent relationship?
A: 1. We hold great top quality and aggressive value to make sure our customers advantage
2. We respect every single client as our friend and we sincerely do business and make pals with them, no subject exactly where they occur from.
US $0.1-5 / Piece | |
100 Pieces (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
---|---|
Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Three-Ring |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Four-Step |
###
Samples: |
US$ 20/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Place of origin: | Jangsu,China |
Type: | Powder metallurgy sintering |
Spare parts type: | Powder metallurgy parts |
Machinery Test report: | Provided |
Material: | Iron,stainless,steel,copper |
Key selling points: | Quality assurance |
Mould type: | Tungsten steel |
Material standard: | MPIF 35,DIN 30910,JIS Z 2550 |
Application: | Small home appliances,Lockset,Electric tool, automobile, |
Brand Name: | OEM SERVICE |
Plating: | Customized |
After-sales Service: | Online support |
Processing: | Powder Metallurgr,CNC Machining |
Powder Metallurgr: | High frequency quenching, oil immersion |
Quality Control: | 100% inspection |
US $0.1-5 / Piece | |
100 Pieces (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
---|---|
Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Three-Ring |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Four-Step |
###
Samples: |
US$ 20/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Place of origin: | Jangsu,China |
Type: | Powder metallurgy sintering |
Spare parts type: | Powder metallurgy parts |
Machinery Test report: | Provided |
Material: | Iron,stainless,steel,copper |
Key selling points: | Quality assurance |
Mould type: | Tungsten steel |
Material standard: | MPIF 35,DIN 30910,JIS Z 2550 |
Application: | Small home appliances,Lockset,Electric tool, automobile, |
Brand Name: | OEM SERVICE |
Plating: | Customized |
After-sales Service: | Online support |
Processing: | Powder Metallurgr,CNC Machining |
Powder Metallurgr: | High frequency quenching, oil immersion |
Quality Control: | 100% inspection |
The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
editor by czh 2023-01-03
China 3 Phase 60mm 80mmseries AC 100W 3000rpm Servo Motor with 90 Deg Planetary Gear Reducer for CNC Milling Machine wholesaler
Merchandise Description
80mm AC servo motor with Planetary Gearbo
Sepecification:
Information Photographs:
one. who are we?
We are dependent in ZheJiang , China, start off from 2011,market to Domestic Marketplace(26.00%),Western Europe(20.00%),North
The us(20.00%),Northern Europe(ten.00%),Japanese Europe(7.00%),Africa(5.00%),Southeast Asia(5.00%),Mid East(5.00%),South The united states(2.00%). There are whole about 51-a hundred individuals in our office.
2. how can we guarantee quality?
We are dependent in ZheJiang , China, begin from 2011,sell to Domestic Market place(26.00%),Western Europe(twenty.00%),North
The us(20.00%),Northern Europe(ten.00%),Jap Europe(7.00%),Africa(5.00%),Southeast Asia(5.00%),Mid East(5.00%),South The united states(2.00%). There are whole about fifty one-a hundred people in our place of work.
3.what can you buy from us?
Constantly a pre-creation sample prior to mass manufacturing
Always closing Inspection just before cargo
4. why must you purchase from us not from other suppliers?
Professional 1-to-1 motor personalized . The world’s massive enterprise of choice for substantial top quality suppliers . ISO9001:2008 high quality management technique certification, through the CE, ROHS certification.
5. what services can we give?
Acknowledged Shipping and delivery Phrases: FOB,CFR,CIF,EXW,CIP,FCA,CPT,DDP,DDU,Specific Delivery,DAF,DES
Recognized Payment Forex:USD,EUR,CAD,HKD,GBP,CNY
Acknowledged Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit history Card,PayPal,Western Union,Funds,Escrow
Language Spoken:English,Chinese
Speed: | Low Speed |
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Function: | Control |
Certification: | ISO9001, CE RoHS |
Brand: | Jkongmotor |
Transport Package: | Export Carton |
Origin: | China |
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Samples: |
US$ 320/Piece
1 Piece(Min.Order) |
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Customization: |
Available
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Speed: | Low Speed |
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Function: | Control |
Certification: | ISO9001, CE RoHS |
Brand: | Jkongmotor |
Transport Package: | Export Carton |
Origin: | China |
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Samples: |
US$ 320/Piece
1 Piece(Min.Order) |
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Customization: |
Available
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How to Select a Gear Motor
A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.
Angular geared motors
Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.
Planetary gearboxes
Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Hydraulic gear motors
Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Croise motors
There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.
editor by czh 2022-12-21
in Cartagena Colombia sales price shop near me near me shop factory supplier Bwd3 Horizontal Cycloidal Pinwheel Gear Speed Reducer with Electrical Motor manufacturer best Cost Custom Cheap wholesaler
Thanks to our broad solution assortment and abundant ordeals in this market, The high precise CNC equipment, such as Gradual-feeding wire-lower machine, jig grinding device and electric powered discharge device, makes certain the leading high quality precision of mould processing, with the substantial efficient and environmental security acid rolling line currently being the premier uncooked substance converting products in the field in china The wildly use of automated milling machine, high-speed automated feeding punch, substantial pace computerized rolling and assembling machine assures the high quality and efficiency of factors and chain producing. Our merchandise assortment involves all types of helical gear, spur equipment, bevel gear, gear rack, worm equipment, sprockets,chains, bearings.
Rated Enter EPT of Cycloidal EPT for One-stage EPT
Stand no. | EPT Ratio | ||||||||
11 | seventeen | 23 | 29 | 35 | 43 | 59 | 71 | 87 | |
X2 B0 |
.75 .fifty five |
.55 | .37 .twenty five |
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X3 B1 |
two.two one.five |
one.five one.1 |
1.one .seventy five |
.fifty five | |||||
X4 B2 |
four 3 |
two.2 one.five |
1.5 1.one |
1.one .seventy five |
.seventy five | ||||
X5 B3 |
7.five five.five |
5.five four |
4 three |
three 2.2 |
two.two one.five |
one.five | |||
X6 B4 |
eleven 7.five |
seven.five 5.five |
5.five 4 |
four three |
3 2.2 |
two.two | |||
X7 | fifteen 11 |
eleven seven.five |
seven.five five.5 |
five.five four |
4 | ||||
X8 B5 |
eighteen.5 15 |
fifteen eleven |
11 seven.5 |
seven.five five.5 |
five.five | ||||
X9 B6 |
22 eighteen.5 |
eighteen.five fifteen |
15 11 |
eleven |
Attribute:
Higher pace ratio and large effectiveness of one phase EPT, can achieve one:87 reduction ratio, the performance of far more than 90%, if the use of multi-stage EPT, reduction ratio is bigger.
Compact framework and tiny quantity thanks to the adoption of planetary EPT principle, the input shaft output shaft in the exact same aXiHu (West Lake) Dis.s line, so that its product to obtain the smallest possible size.
Clean running noise low cycloidal needle enamel meshing tooth number, overlap coefficient is huge and has the mechanism of elements balance, vibration and sounds limit in the least diploma.
The use of reputable, EPT existence because the primary elements of the large carbon chromium metal material, right after quenching therapy (HRC58 ~ 62) to receive substantial strength, and, element of the EPT contact making use of rolling friction, so EPT existence.
Application area
Cycloid EPT EPT uses cycloid tooth meshing, planetary EPT principle, so it is typically named planetary cycloid EPT.
Planetary cycloid pin-wheel EPT can be extensively utilised in petroleum, environmental safety, chemical sector, cement, transportation, textile, pharmaceutical, meals, printing, lifting, mining, metallurgy, building, EPT generation and other EPT, as a driving or decelerating device, the EPT is divided into horizontal, vertical, biaXiHu (West Lake) Dis.al and immediate assembly manner.
Its EPT smooth composition in several cases can substitute the ordinary cylindrical EPT EPT and worm EPT EPT, for that reason, planetary cycloid EPT EPT is commonly utilised in various EPT and fields, by the greater part of end users are EPTly welcomed.
Characteristics of transportation and EPT
Limited delivery interval,to guarantee well timed supply.
TigEPT EPT,to make sure the items are not ruined throughout transportation.
Various modes of transportation,to guarantee safe and timely transportation
Follow up the EPT approach of buy,to ensure product delivery to consumers.
EPT shelf lifestyle, to ensure consumer knowledge.
FAQ
Q1: Are you a trading firm or a manufacturer ?
A: We are a manufacturer in EPTngsu Province, EPT. Our business owns the capacity of production, processing, developing and R ampD. We welcome your check out.
Q2: How we choose models and requirements?
A: According to the certain particulars of the demands from the component of enquiry, we will recommend the products’ designs on synthesizing the variables of field of items usage, EPT, torque arm and ratio…
Q3: How is your cost? Can you provide any price reduction?
A: Our charges are alwaEPTcompetitive. If the client can area a large buy, we certainly will allow price cut.
This fall: How EPT should I hold out for the feedback following I send the enquiry?
A: We will reply the enquiries with no any delay, 12 hours at most.
Q5: What is your merchandise warranty period?
A: We have the certifications of ISO99001,CE,
Q6: What EPT are your EPTes currently being utilized?
A: Our EPTes are commonly utilized to metallurgical equipment, mining gear, EPT products, food EPTry, EPT products, tobacco tools and so on.