Product Description
General information
Material: ceramic magnet
Armature: 7 slots
Graphite brush: copper
Ball bearing/sintered bronze bearing available
Encoder planetary gearbox available
Specifications
Specification | MB040JS100 |
Rated Voltage | 24 (VDC) |
No Load Speed | 6870 (RPM) |
No Load Current | 0.16 (A) |
Nominal Speed | 5770 (RPM) |
Nominal Torque | 1.7 (NCM) |
Nominal Current | 0.88 (A) |
Nominal Power | 10.3 (W) |
Peak Torque | 9.6 (NCM) |
Peak Current | 3.25 (A) |
Ke | 3.25 (V/KRPM) |
Rotor Inertia | 1.9 (kg.m2x10-7) |
Resistance | 7.38 (OHMS) |
Insulation Class | B |
Weight | 0.16 (Kg) |
L | 48 (mm) |
Mechanical
Characteristic diagram
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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Operating Speed: | Adjust Speed |
Excitation Mode: | Excited |
Function: | Control |
Casing Protection: | Closed Type |
Number of Poles: | 2 |
Customization: |
Available
| Customized Request |
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The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
editor by CX 2023-11-13
China Standard CZPT Waterproof Motor 16mm DC Planetary Plastic Gearbox Motor Brush Mini Gear Motor for Greenhouse with Best Sales
Product Description
Product Description
Rated Voltage: 3V
No Load Speed: 26rpm
No load current: 40mA
Rated Speed: 22rpm
Rated Current: 100mA
Rated Torque: 296.9g.cm
Overall Length : 30.9mm
Rated Torque of Gear Box: 330g.cm
Instant Torque of Gear Box: 800g.cm
Gear Ratio: 711:1
Gear Box Length: 16.9mm
Specifications:
Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
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Rated | At No Load | At Rated Load | Overall Length L |
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Voltage | Speed | Current | Speed | Current | Torque | |||||||
VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
ZWBMD006006-110 | 3.0 | 166 | 37 | 140 | 100 | 54.3 | 5.33 | 28.5 | 330 | 800 | 110.6 | 14.5 |
ZWBMD006006-148 | 3.0 | 124 | 37 | 105 | 100 | 72.8 | 7.14 | 28.5 | 330 | 800 | 148.1 | 14.5 |
ZWBMD006006-198 | 3.0 | 93 | 37 | 78 | 100 | 97.5 | 9.56 | 28.5 | 330 | 800 | 198.4 | 14.5 |
ZWBMD006006-266 | 3.0 | 69 | 37 | 58 | 100 | 130.5 | 12.80 | 28.5 | 330 | 800 | 265.7 | 14.5 |
ZWBMD006006-531 | 3.0 | 35 | 40 | 29 | 100 | 221.7 | 21.74 | 30.9 | 330 | 800 | 530.8 | 16.9 |
ZWBMD006006-711 | 3.0 | 26 | 40 | 21 | 100 | 296.9 | 29.12 | 30.9 | 330 | 800 | 711.0 | 16.9 |
ZWBMD006006-952 | 3.0 | 19 | 40 | 16 | 95 | 330 | 32.36 | 30.9 | 330 | 800 | 952.2 | 16.9 |
ZWBMD006006-1275 | 3.0 | 14 | 40 | 12 | 85 | 330 | 32.36 | 30.9 | 330 | 800 | 1275.2 | 16.9 |
ZWBMD006006-1708 | 3.0 | 11 | 40 | 10 | 75 | 330 | 32.36 | 30.9 | 330 | 800 | 1707.9 | 16.9 |
above specifications just for reference and customizable according to requirements.
Please let us know your requirements and we will provide you with micro transmission solutions.
2D Drawing
Detailed Photos
Application
Smart wearable devices | watch,VR,AR,XR and etc. |
Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
communication equipment | 5G base station,video conference,mobile phone and etc. |
Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
Electric power tools | electric drill, screwdriver,garden tool and etc. |
Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
Application: | Universal, Industrial, Household Appliances, Car, Camera |
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Operating Speed: | Low Speed |
Excitation Mode: | Permanent Magnet |
Function: | Control |
Casing Protection: | Drip-Proof |
Number of Poles: | 2 |
Samples: |
US$ 90/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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How to Select a Gear Motor
A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.
Angular geared motors
Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.
Planetary gearboxes
Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Hydraulic gear motors
Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Croise motors
There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.
editor by CX 2023-05-29
China manufacturer Customizable 2000~3000rpm Round Brush 62mm DC Planetary Gear Motor manufacturer
Product Description
BG 62ZYT DC Brushed Motor | |
Environmental Conditons | -20ºC~50ºC |
Lnsulation Clase | B |
Protection class | IP44 |
Noise | ≤65dB |
Number of phases | Single |
Lifespan | >1000h |
Electrical Specifications | |||||||||
Model | RATED LOAD | NO LOAD | STALL | ||||||
Voltage | Power |
Speed |
Torque | Current | Speed | Current | Torque | Current | |
V | W | rpm | N.m | A | rpm | A | N.m | A | |
BG 62ZYT01 | 12 | 52 | 3300 | 0.15 | 6.6 | 3600 | 1.1 | 0.45 | 19.8 |
BG 62ZYT02 | 48 | 97 | 3000 | 0.31 | 6.2 | 3500 | 1 | 0.93 | 18.6 |
We can also customize products according to customer requirements . |
Planetary Gear Motor Technical Data-BG | ||||||||
Ratio | 3.6 | 4.3 | 13 | 18 | 47 | 65 | 77 | 96 |
NO-load speed | 1000 | 837 | 276 | 200 | 76 | 55 | 46 | 37.5 |
Rated speed(rpm) | 916 | 767 | 253 | 183 | 70 | 50 | 46 | 34 |
Rated torque(N.m) | 0.48 | 0.58 | 1.65 | 2.3 | 6 | 7.3 | 8.66 | 10.8 |
Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CZPT in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world forward and make life better!
Q:1.What kind of motors can you provide?
A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;
Q:2.Can you send me a price list?
A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.
Q:3.Can l get some samples?
A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.
Q4:Can you provide OEM or ODM service?
A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.
Q5:Can l visit your factory before we place an order?
A:welcome to visit our factory,wear every pleased if we have the chance to know each other more.
Q:6.What’s the lead time for a regular order?
A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.
Application: | Industrial, Robot Arm |
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Operating Speed: | Low Speed |
Excitation Mode: | DC |
Function: | Control, Driving |
Casing Protection: | Closed Type |
Number of Poles: | Can Be Choosen |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Benefits of a Planetary Motor
Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.
Solar gear
The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.
Sun gear
The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Planetary gear
A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.
Planetary gearbox
A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Planetary gear motor
Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.
editor by CX
2023-04-17
China 20mm Sintering Metal Planetary Gearbox 3V-24V Brush / Brushless / Stepper Gear Motor motor efficiency
Solution Description
We are a manufacturing facility specialised in metal elements hardware & metallic gear motor.
We providers with ODM/OEM gearbox style and development , gearmotors manufacture.
A planetary gearbox is a gearbox with the enter shaft and output shaft aligned it gives large torque transmission with great stiffness and minimal sounds , in a much more compact foot print than other gearbox sorts . It can supply a good deal of speed reduction and torque in a tiny package deal with the mounted axis .
A planetary equipment established is produced up of 3 types of gears , a sunlight equipment , earth gears and a ring gear . The sunlight equipment at large pace is found at the middle of the gears , and transmits torque to the world gears which are generally mounted on the moveable carrier .The world gears all around the central axis rotation ,mesh with the sunlight gear and an outer ring gear . As all the world carriers turns , it delivers low-velocity, higher-torque output .
Description:
Merchandise Name : 20mm Pace reducer / Gearmotor / planetary gearbox with brushed / brushless electrical 3V-24V motors
Gearbox Kind: Planetary
Content: Sintered Metallic
Equipment Ratio : 5:1 , ten:1 , twenty:1 , 25:1 , thirty:1 , 40:1 , fifty:1 , sixty:1 ,70:1…100:1 , one hundred fifty:1… optional
Gearbox diameter : 8mm,10mm , 12mm , 16mm , 20mm , 22mm , 24mm , 32mm , 36mm,38mm , 42mm ……
3V ,5V ,9V , 12V ,24V accessible .
Planetary Gearbox rewards:
- Provides higher torque at gradual speeds .
- The shafts are produced up of hardened and tempered alloy steel .
- Sun gears ,planet gears and ring gears are created of powder metallurgy and sintering steel .
- Minimal sounds ranges.
- Good good quality taper roller bearings for input and output shafts .Large effectiveness .
- Increased repeatability . Its Its better pace radial and axial load provides trustworthiness and robustness, reducing the misalignment of the equipment. In addition, uniform transmission and low vibrations at different hundreds give a ideal repeatability.
- Best precision: Most rotating angular security enhances the accuracy and dependability of the movement.
- Reduced sound amount because there is far more floor get in touch with. Rolling is significantly softer and jumps are nearly nonexistent.
- Higher toughness: Due to its torsional rigidity and far better rolling. To boost this function, your bearings assist reduce the losses that would take place by rubbing the shaft on the box directly. As a result, increased efficiency of the gear and a a lot smoother operation is reached.
- Increased torque transmission: With more teeth in speak to, the system is CZPT to transmit and face up to more torque. In addition, it does it in a much more uniform way.
- Really great ranges of efficiency: Planetary reducers offer you increased effectiveness and thanks to its design and inside layout losses are minimized throughout their function. In reality, nowadays, this sort of generate mechanisms are those that supply higher effectiveness.
- Greatest versatility: Its mechanism is contained in a cylindrical gearbox, which can be mounted in virtually any area
Geared Motor Application:
conditioning damper actuator,retractable rearview mirror,Auto tail gate electrical putter,automobile drinking water pump,vehicle antenna, door lock actuator, electric drill,keep track of, window curtain,espresso device, tooth brush,sewing equipment.
Software:
Car antenna,Vehicle tail gate electric putter,auto water pump, door lock actuator, automatic cruise handle, window curtain, vacuum cleaner, camera, electric shaver, coffeemaker , stitching devices,keep track of,automated vending device,Health-related cleaning pump, ride-on toy.
PM approach for custom metallic planetary gearbox , geared motors .
The P/M approach is an cost-effective, environmentally clear, higher generation technique for generating parts specifically to or near to last dimensions. With little or no machining operations essential.
At current, areas with a difficult condition, limited-dimensional tolerances, managed density and houses can be created by powder metallurgy techniques. A technological procedure of powder metallurgy guarantees high versatility in the variety of physiochemical houses and other needs, including:
- Generation of structural components with complex shapes .
- Controlled porosity .
- Substantial mechanical energy and resistance to vibrations .
- Managed properties.
- Substantial mechanical strength and resistance to vibrations.
- Substantial manufacturing precision and very good floor top quality
- Large quantity of manufacturing sequence .
- Good tolerances .
Custom metallic parts
Workshop
/ Piece | |
2,000 Pieces (Min. Order) |
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Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Cylindrical Gear |
Step: | Double-Step |
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Samples: |
US$ 2/Piece
1 Piece(Min.Order) |
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Customization: |
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/ Piece | |
2,000 Pieces (Min. Order) |
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Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Cylindrical Gear |
Step: | Double-Step |
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Samples: |
US$ 2/Piece
1 Piece(Min.Order) |
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Customization: |
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Benefits of a Planetary Motor
If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.
planetary gears
Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
planetary gearboxes
A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?
planetary gear motors
When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
planetary gears vs spur gears
A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
planetary gearboxes as a compact alternative to pinion-and-gear reducers
While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt
editor by CX 2023-03-31
China Zhaowei MD020020-256 29rpm 10kg. Cm High Torque 20mm Gear Motor Brush Planetary Gearbox DC Motor for Power Seats manufacturer
Solution Description
20MM DC Planetary metallic dc Equipment Motor
Merchandise Description
earlier mentioned specs just for reference and customizable in accordance to needs.
motor specs:20mm motor | |
motors (optional) | brushless dc motor,brushed dc motor,stepper motor,coreless motor |
voltage(optional) | 3-24v |
input velocity | <=15000rpm |
present | 300mA max |
performance Info:20mm Planetary Metallic Gearbox brush motor / brushless motor / Stepper Motor / Coreless dc Motor | |||||||
Model | Rated Velocity | Max Pace | Max Rated Torque | Max Instant Torque | Reduction Ratio | Gearbox Size | All round Size |
rpm | rpm | gf.cm | gf.cm | mm | mm | ||
MD571571-4 | 1875 | 7500 | ten thousand | 25000 | 4 | seventeen.six | 42.seven |
MD571571-6 | 1250 | 5000 | 10000 | 25000 | six | seventeen.six | 42.7 |
MD571571-16 | 469 | 1875 | 10000 | 25000 | 16 | 22.9 | 48 |
MD571571-24 | 313 | 1250 | ten thousand | 25000 | 24 | 22.nine | forty eight |
MD571571-36 | 208 | 833 | ten thousand | 25000 | 36 | 22.nine | forty eight |
MD571571-64 | 117 | 469 | 10000 | 25000 | sixty four | 28.2 | fifty three.3 |
MD571571-ninety six | seventy eight | 313 | 10000 | 25000 | ninety six | 28.two | fifty three.3 |
MD571571-144 | fifty two | 208 | 10000 | 25000 | one hundred forty four | 28.2 | fifty three.3 |
MD571571-216 | 35 | 139 | ten thousand | 25000 | 216 | 28.2 | 53.3 |
MD571571-256 | 29 | 117 | ten thousand | 25000 | 256 | 33.five | 58.6 |
MD571571-384 | 20 | seventy eight | ten thousand | 25000 | 384 | 33.five | 58.six |
MD571571-576 | 13 | fifty two | 10000 | 25000 | 576 | 33.5 | fifty eight.six |
MD571571-864 | 9 | 35 | ten thousand | 25000 | 864 | 33.5 | fifty eight.six |
MD571571-1296 | six | 23 | 10000 | 25000 | 1296 | 33.5 | 58.six |
* The over requirements are topic to modify without prior notice. They are for reference only and can be customized as necessary. |
You should allow us know your specifications and we will offer you with micro transmission solutions.
Merchandise information display:
Application
Intelligent wearable devices | watch,VR,AR,XR and etc. |
Household application | kitchen appliances, stitching equipment, corn popper, vacuum cleaner, backyard resource, sanitary ware, window curtain, clever closestool, sweeping robotic, power seat, standing desk, electric sofa, Television, personal computer, treadmill, spyhole, cooker hood, electric powered drawer, electrical mosquito internet, intelligent cabinet, intelligent wardrobe, automatic soap dispenser, UV infant bottle sterilizer, lifting hot pot cookware, dishwasher, washing device, foodstuff breaking equipment, dryer, air conditioning, dustbin, coffee equipment, whisk,smart lock,bread maker,Window cleaning robotic and and many others. |
interaction gear | 5G base station,online video conference,cellular telephone and and so forth. |
Place of work automation equipments | scanners, printers, multifunction devices copy devices, fax (FAX paper cutter), pc peripheral, lender device, screen, lifting socket, screen,notebook Personal computer and and many others. |
Automotive products | conditioning damper actuator, automobile DVD,door lock actuator, retractable rearview mirror, meters, optic axis control unit, head light beam degree adjuster, automobile water pump, vehicle antenna, lumbar support, EPB, auto tail gate electrical putter, HUD, head-up exhibit, automobile sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, automobile charging station and and many others. |
Toys and models | radio management product, computerized cruise management, experience-on toy, academic robot, programming robotic, health care robot, automatic feeder, clever building blocks, escort robotic and and so forth. |
Medical equipments | blood stress meter, breath equipment, health care cleaning pump, health-related bed, blood force monitors, health care ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robotic,laboratory automation and and so on. |
Industrials | flow control valves, seismic tests,automatic reclosing,Agricultural unmanned aerial motor vehicle,automatic feeder ,clever express cabinet and and so forth. |
Electric powered power tools | electric drill, screwdriver,backyard resource and and so forth. |
Precision instruments | optics devices,computerized vending equipment, wire-stripping device and and so on. |
Individual treatment | tooth brush, hair clipper, electrical shaver, massager, vibrator, hair dryer, rubdown device, scissor hair machine, foot grinder,anti-myopia pen, facial attractiveness products, hair roller,Electric powered threading knife,Electricity Ideal PORE, Puff device,eyebrow tweezers and and so forth. |
Customer electronics | digicam, cellular telephone,electronic camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging scenario, turntable, tablet,UAV(unmanned aerial motor vehicle),surveillance digital camera,PTZ digicam, rotating intelligent speaker and and many others. |
robots | instructional robot, programming robot, health-related robot, escort robotic and and so forth. |
Company Profile
HangZhou CZPT Equipment & Electronics Co., Ltd was established in 2001,We offer the complete drive answer for customers from design and style, tooling fabrication, factors producing and assembly.
Workshop
Screening Equipment
1) Aggressive Rewards
- 1) Aggressive Positive aspects
19+year knowledge in manufacturing motor gearbox
We provide complex assistance from r&d, prototype, tests, assembly and serial manufacturing , ODM &OEM
Competitive Cost
Item Functionality: Reduced sounds, High efficiency, Lengthy lifespan
Prompt Shipping and delivery: fifteen doing work days right after payment
Tiny Orders Accepted
2) Main Goods
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: .01-40W,output velocity:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Customized worm and equipment transmission equipment
- Specific electromechanical movement module
- Specific ingredient and assembly of plastic and steel powder injection.
Our Solutions
- ODM & OEM
- Gearbox layout and development
- Related engineering support
- Micro generate gearbox personalized answer
Packaging & Shipping
1) Packing Particulars
packed in nylon first of all, then carton, and then reinforced with wooden situation for outer packing.
Or in accordance to client’s prerequisite.
2) Shipping and delivery Specifics
samples will be transported within ten times
batch buy leading time according to the actual circumstance.
Certifications
Certifications
We Have handed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more..
.
FAQ
FAQ
one. Can you make the gearbox with customized specifications?
Sure. We have style and improvement group, also a great term of engineers, every single of them have
numerous operate years encounter.
2.Do you offer the samples?
Yes. Our firm can supply the samples to you, and the shipping and delivery time is about 5-15days according to the specification of gearbox you require.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our business, we settle for tiny purchase.
4. Do you have the item in stock?
I am sorry we donot have the item in inventory, All goods are produced with orders.
5. Do you provide technologies assistance?
Of course. Our company have layout and growth crew, we can supply technologies assist if you
need.
six.How to ship to us?
We will ship the items to you in accordance to the DHL or UPS or FEDEX and so on account you give.
7.How to shell out the income?
We accept T/T in progress. Also we have diverse financial institution account for receiving funds, like US dollors or RMB etc.
8. How can I know the solution is suited for me?
Frist, you require to give us the far more details data about the merchandise. We will suggest the merchandise to you according to your need of specification. Following you affirm, we will prepare the samples to you. also we will offer some good improvements in accordance to your product use.
nine. Can I arrive to your firm to check out?
Yes, you can come to our business to pay a visit to at anytime, and welcome to check out our organization.
ten. How do get in touch with us ?
Please send an inquiry
/ Piece | |
3,000 Pieces (Min. Order) |
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Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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Operating Speed: | High Speed |
Excitation Mode: | Permanent Magnet |
Function: | Control, Driving |
Casing Protection: | Drip-Proof |
Number of Poles: | 4 |
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Customization: |
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motor specifications:20mm motor | |
motors (optional) | brushless dc motor,brushed dc motor,stepper motor,coreless motor |
voltage(optional) | 3-24v |
input speed | <=15000rpm |
current | 300mA max |
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performance Data:20mm Planetary Metal Gearbox brush motor / brushless motor / Stepper Motor / Coreless dc Motor | |||||||
Model | Rated Speed | Max Speed | Max Rated Torque | Max Instant Torque | Reduction Ratio | Gearbox Length | Overall Length |
rpm | rpm | gf.cm | gf.cm | mm | mm | ||
MD020020-4 | 1875 | 7500 | 10000 | 25000 | 4 | 17.6 | 42.7 |
MD020020-6 | 1250 | 5000 | 10000 | 25000 | 6 | 17.6 | 42.7 |
MD020020-16 | 469 | 1875 | 10000 | 25000 | 16 | 22.9 | 48 |
MD020020-24 | 313 | 1250 | 10000 | 25000 | 24 | 22.9 | 48 |
MD020020-36 | 208 | 833 | 10000 | 25000 | 36 | 22.9 | 48 |
MD020020-64 | 117 | 469 | 10000 | 25000 | 64 | 28.2 | 53.3 |
MD020020-96 | 78 | 313 | 10000 | 25000 | 96 | 28.2 | 53.3 |
MD020020-144 | 52 | 208 | 10000 | 25000 | 144 | 28.2 | 53.3 |
MD020020-216 | 35 | 139 | 10000 | 25000 | 216 | 28.2 | 53.3 |
MD020020-256 | 29 | 117 | 10000 | 25000 | 256 | 33.5 | 58.6 |
MD020020-384 | 20 | 78 | 10000 | 25000 | 384 | 33.5 | 58.6 |
MD020020-576 | 13 | 52 | 10000 | 25000 | 576 | 33.5 | 58.6 |
MD020020-864 | 9 | 35 | 10000 | 25000 | 864 | 33.5 | 58.6 |
MD020020-1296 | 6 | 23 | 10000 | 25000 | 1296 | 33.5 | 58.6 |
* The above specifications are subject to change without prior notice. They are for reference only and can be customized as required. |
###
Smart wearable devices | watch,VR,AR,XR and etc. |
Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
communication equipment | 5G base station,video conference,mobile phone and etc. |
Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
Electric power tools | electric drill, screwdriver,garden tool and etc. |
Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
robots | educational robot, programming robot, medical robot, escort robot and etc. |
/ Piece | |
3,000 Pieces (Min. Order) |
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Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
---|---|
Operating Speed: | High Speed |
Excitation Mode: | Permanent Magnet |
Function: | Control, Driving |
Casing Protection: | Drip-Proof |
Number of Poles: | 4 |
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Customization: |
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motor specifications:20mm motor | |
motors (optional) | brushless dc motor,brushed dc motor,stepper motor,coreless motor |
voltage(optional) | 3-24v |
input speed | <=15000rpm |
current | 300mA max |
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performance Data:20mm Planetary Metal Gearbox brush motor / brushless motor / Stepper Motor / Coreless dc Motor | |||||||
Model | Rated Speed | Max Speed | Max Rated Torque | Max Instant Torque | Reduction Ratio | Gearbox Length | Overall Length |
rpm | rpm | gf.cm | gf.cm | mm | mm | ||
MD020020-4 | 1875 | 7500 | 10000 | 25000 | 4 | 17.6 | 42.7 |
MD020020-6 | 1250 | 5000 | 10000 | 25000 | 6 | 17.6 | 42.7 |
MD020020-16 | 469 | 1875 | 10000 | 25000 | 16 | 22.9 | 48 |
MD020020-24 | 313 | 1250 | 10000 | 25000 | 24 | 22.9 | 48 |
MD020020-36 | 208 | 833 | 10000 | 25000 | 36 | 22.9 | 48 |
MD020020-64 | 117 | 469 | 10000 | 25000 | 64 | 28.2 | 53.3 |
MD020020-96 | 78 | 313 | 10000 | 25000 | 96 | 28.2 | 53.3 |
MD020020-144 | 52 | 208 | 10000 | 25000 | 144 | 28.2 | 53.3 |
MD020020-216 | 35 | 139 | 10000 | 25000 | 216 | 28.2 | 53.3 |
MD020020-256 | 29 | 117 | 10000 | 25000 | 256 | 33.5 | 58.6 |
MD020020-384 | 20 | 78 | 10000 | 25000 | 384 | 33.5 | 58.6 |
MD020020-576 | 13 | 52 | 10000 | 25000 | 576 | 33.5 | 58.6 |
MD020020-864 | 9 | 35 | 10000 | 25000 | 864 | 33.5 | 58.6 |
MD020020-1296 | 6 | 23 | 10000 | 25000 | 1296 | 33.5 | 58.6 |
* The above specifications are subject to change without prior notice. They are for reference only and can be customized as required. |
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Smart wearable devices | watch,VR,AR,XR and etc. |
Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
communication equipment | 5G base station,video conference,mobile phone and etc. |
Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
Electric power tools | electric drill, screwdriver,garden tool and etc. |
Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
robots | educational robot, programming robot, medical robot, escort robot and etc. |
How to Assemble a Planetary Motor
A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.
VPLite
If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
VersaPlanetary
The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.
Cost
There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Applications
There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.
editor by CX 2023-03-28
China DIY Hand – cranked generator 25MM DC 12V 200RPM Motor 370 dc Gear Box Motor 3V 50RPM 6V 100RPM DC Brush Motor car motor
Warranty: 3months-1year
Product Number: GM25AM370
Use: Car, Electric powered Bicycle, Supporter, Home Equipment, Do it yourself Hand – cranked generator 25MM DC 12V 200RPM Motor 370 dc Gear Box Motor 3V 50RPM 6V 100RPM DC Brush Motor
Sort: Gear MOTOR
Torque: 2kg.cm-15kg.cm
Development: Everlasting Magnet
Commutation: Brush
Defend Feature: Absolutely Enclosed
Speed(RPM): 50RPM
Continuous Present(A): .46A-2.1A
Performance: IE one
Item Title: GM25AM370
Keywords: Micro dc equipment motor
Rated Voltage: 3V-24V
No-load Pace: 8RPM-4000RPM
Standard Applications: Immediately equipment
Shaft diameter: 4mm
Diameter: 25mm
Material: Magnets
Brush Variety: Brush
Certification: CCC
Packaging Information: Polyfoam within, powerful export carton box outside, Cheap Price tag YE2 IE2 10HP 15HP 20HP 25HP 30HP 40HP 50HP Induction AC Electrical 380V 400V Pace Handle A few Phase Motor with pallet, or as the client wished.Do it yourself Hand – cranked generator 25MM DC 12V 200RPM Motor 370 dc Equipment Box Motor 3V 50RPM 6V 100RPM DC Brush Motor
Port: HangZhou
Advertising
Do-it-yourself Hand – cranked generator 25MM DC 12V 200RPM Motor 370 dc Gear Box Motor 3V 50RPM 6V 100RPM DC Brush Motor Product Particulars
Motor Personalized Specification, Make sure you Contact Us.
Reference Drawing
——GM25AM310
——GM25AM370
“A” Length, You should Check (Gearbox Complex Day).
Reference Datasheet
Gearbox Technological Day
Quantity of levels | 3 | 4 | five | 6 | 7 | eight |
Ratio | 4.2K / 9.2K | 15K / 20K | 26K / 34K / 45K | 42K / 56K / 75K/ 99K | 72K / 95K / 125K / 155K /217K | 119K / 158K / 208K / 274K /362K /478K |
Gearbox Duration “ 36mm DC 24V 12V 5000rpm higher pace dc brushless motor with developed-in hall driver for robot A”(mm) | 19 | twenty | 21.five | 23.5 | 25.5 | 27.five |
Max. Rated Torque | 2. Kgf.cm | 4. Kgf.cm | four. Kgf.cm | 6. Kgf.cm | 6. Kgf.cm | 8. Kgf.cm |
Max. Gear Broke Torque | 4. Kgf.cm | eight. Kgf.cm | 10. Kgf.cm | 12. Kgf.cm | twelve. Kgf.cm | 15. Kgf.cm |
Gearbox Efficiency | eighty five%~ninety% | seventy five%~85% | sixty five%~seventy five% | fifty five%~sixty five% | 45%~fifty five% | 40%~forty five% |
Gearmotor Technical Day
Gearmotor Design | Ratio | Rated Voltage (V) | No-Load | Rated | Stall | ||||
Speed | Recent | Velocity | Recent | Torque | Current | Torque | |||
RPM | mA | RPM | mA | N.m / Kgf.cm | mA | N.m / Kgf.cm | |||
GM25AM310-217K | 1 : 217 | 3 VDC | 65 | ≤ 230 | fifty | ≤ 650 | .055 / .55 | ≤ 2200 | .eighteen / 1.8 |
GM25AM370-99K | one : 99 | twelve VDC | seventy five | ≤ 80 | 65 | ≤ One Split Black Oxide Aluminum Tube and Pipe Clamp adjustable Shaft Collars for Industrial machinery 360 | .18 / 1.eight | ≤ 2000 | .65 / 6.5 |
The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
editor by czh 2023-02-18
China Linix 85ZY220-80 Low Noise 150w 2000rpm 0.7a dc planetary brush 220v gear motor motor electric
Guarantee: 1 yr
Product Quantity: 85ZY220-eighty
Utilization: Car, House Equipment, Customized fast launch split hex 1 2 piece shaft collar clamp Wise Home, RC TOY
Kind: Brush Motor
Torque: .424
Construction: Everlasting Magnet
Commutation: Brush
Safeguard Feature: Completely Enclosed
Velocity(RPM): 2100rpm
Constant Existing(A): .seven
Performance: IE four
Item Identify: gear motor
Certification: ce
Rated Voltage (V/DC): 220
Rated Torque (N.m): .424
Rated Speed (r.min): 1800
Rated Existing (A): .seven
No Load Pace (r.min): 2100
Rated Energy (W): 154w
Packaging Details: Each piece has separate carton sixteen pieces is in 1 big carton.Each and every piece is packed with plastic bag with dryer in it.
Port: HangZhou , Personalized 750w 3kw 5kw cnc brushless servo motor 3 period servomotor with driver ZheJiang ,HangZhou
Products Description
Model No | Rated Voltage VDC | Rated Torque N.m | Rated Velocity r.min | Rated Current A | No Load Speed r.min | Rated Electricity W |
85ZY12-60 | 12 | 0.32 | 1800 | 9 | 2000 | 108 |
85ZY24-60 | 24 | 0.32 | 1800 | 3.5 | 2000 | 84 |
85ZY220-60 | 220 | 0.32 | 1800 | 0.5 | 2000 | 110 |
85ZY12-eighty | 12 | 0.424 | 1800 | 12 | 2100 | 144 |
85ZY24-eighty | 24 | 0.424 | 1800 | 5 | 2100 | 120 |
85ZY220-eighty | 220 | 0.424 | 1800 | 0.7 | 2100 | 154 |
85ZY12-one hundred twenty | 12 | 0.382 | 3000 | 15 | 3600 | 180 |
85ZY24-a hundred and twenty | 24 | 0.382 | 3000 | 7 | 3600 | 168 |
How to Assemble a Planetary Motor
A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.
VPLite
If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
VersaPlanetary
The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.
Cost
There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Applications
There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.
editor by czh 2023-02-17
China Brush DC Planetary Gear Motor motorbase
Merchandise Description
Item Description
Motor Body Dimensions | 60mm/70mm/80mm/90mm/104mm |
Motor Type | DC brush/DC brushless |
Output Electricity | 6w/10w/15w/20w/25w/40w/60w/90w/120w/140w/180w/250w or personalized |
Output Shaft | 6mm/8mm/10mm/12mm/15mm,spherical shaft/D-lower shaft/essential-way shaft or custom-made |
Voltage Kind | 12V/24V/36V/48V/90V/110V/220V |
Frequency | 50Hz/60Hz |
Equipment | Terminal box/Thermal protector/Electromagnetic brake |
Gearbox Frame Dimension | 60mm/70mm/80mm/90mm/104mm |
Equipment Ratio | three-200k |
Certifications
Packaging & Delivery
Organization Profile
HangZhou CZPT Interlligent Transmisson Gear Co.,Ltd. is a professional producer integrating R&D, creation and producing of motors and reducers. It was started and operated by veterans in the motor industry. At current, the firm has received the internationally acknowledged ISO9001 quality management technique certification, and has received CCC and CE certification. Associated products Meet ROHS specifications. The firm has comprehensive administration, powerful technical pressure, internationally advanced machining facilities and other device tools, and higher-precision screening products to entirely ensure the security of motor merchandise.
The business recruits a huge quantity of senior mechanical, electrical and electronic specialized engineers. The firm unites as a single, accumulates in merchandise, is arduous and practical, every batch of motors created has handed the high quality test of thousands of tempers, and has won unanimous praise from business insiders and enterprises.
The firm adheres to the company philosophy of “people-oriented, technologies-driven, top quality-primarily based existence, and innovation for improvement”. It implements a prolonged-term brand method alongside the growth path of industrialization, specialization, and technology. Skilled services good quality creates far more value for customers, enterprises and society. Standing at a new starting level, going through new possibilities and issues, we will carry on to optimize and change solution construction, innovate enterprise types, speed up the pace of transformation and upgrading, try to market technological development in enterprises and industries, and be the very first in the market to strive for the world Initial course. We sincerely welcome new and outdated consumers at residence and overseas to check out us and examine business cooperation.
The company’s primary goods: 6W-3600W AC geared motors, 6W-3600W DC geared motors, NMRV 571-150 NMRV geared motors, stepper motors, equipment processing, 6w-250w stator processing.
FAQ
Q: How to decide on a appropriate motor or gearbox?
A:If you have motor images or drawings to demonstrate us, or you have comprehensive specifications, this sort of as, voltage, pace, torque, motor dimension, working manner of the motor, required life time and noise amount etc, make sure you do not hesitate to allow us know, then we can suggest suited motor for every your ask for accordingly.
Q: Do you have a custom-made provider for your common motors or gearboxes?
A: Of course, we can customise for each your ask for for the voltage, pace, torque and shaft dimensions/condition. If you need to have extra wires/cables soldered on the terminal or want to include connectors, or capacitors or EMC we can make it also.
Q: Do you have an person design and style services for motors?
A: Of course, we would like to style motors individually for our clients, but some variety of molds are necessory to be developped which might want exact value and style charging.
Q: What’s your guide time?
A: Normally speaking, our standard common product will want fifteen-30days, a bit lengthier for customized goods. But we are extremely versatile on the direct time, it will count on the particular orders.
US $20-50 / Piece | |
1 Piece (Min. Order) |
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Shipping Cost:
Estimated freight per unit. |
To be negotiated| Freight Cost Calculator |
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Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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Operating Speed: | Constant Speed |
Excitation Mode: | Excited |
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Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
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Customization: |
Available
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Motor Frame Size | 60mm/70mm/80mm/90mm/104mm |
Motor Type | DC brush/DC brushless |
Output Power | 6w/10w/15w/20w/25w/40w/60w/90w/120w/140w/180w/250w or customized |
Output Shaft | 6mm/8mm/10mm/12mm/15mm,round shaft/D-cut shaft/key-way shaft or customized |
Voltage Type | 12V/24V/36V/48V/90V/110V/220V |
Frequency | 50Hz/60Hz |
Accessories | Terminal box/Thermal protector/Electromagnetic brake |
Gearbox Frame Size | 60mm/70mm/80mm/90mm/104mm |
Gear Ratio | 3-200k |
US $20-50 / Piece | |
1 Piece (Min. Order) |
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Shipping Cost:
Estimated freight per unit. |
To be negotiated| Freight Cost Calculator |
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Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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Operating Speed: | Constant Speed |
Excitation Mode: | Excited |
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Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
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Customization: |
Available
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Motor Frame Size | 60mm/70mm/80mm/90mm/104mm |
Motor Type | DC brush/DC brushless |
Output Power | 6w/10w/15w/20w/25w/40w/60w/90w/120w/140w/180w/250w or customized |
Output Shaft | 6mm/8mm/10mm/12mm/15mm,round shaft/D-cut shaft/key-way shaft or customized |
Voltage Type | 12V/24V/36V/48V/90V/110V/220V |
Frequency | 50Hz/60Hz |
Accessories | Terminal box/Thermal protector/Electromagnetic brake |
Gearbox Frame Size | 60mm/70mm/80mm/90mm/104mm |
Gear Ratio | 3-200k |
The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
editor by czh 2023-01-13
China Z52dpn2460-30s 24V 52mm 60W Planetary Gear DC Motor with Brush car motor
Item Description
Product Description
Z52dpn2460-30s 24V 52mm 60W Planetary Gear DC Motor with Brush
It has the features of small measurement, light weight, higher bearing capacity, lengthy support daily life, clean procedure, low sound, large output torque, large speed ratio, high effectiveness and secure performance. It has the attributes of electrical power split and multi-tooth meshing.
Mark: The voltage, speed and electrical power of the motor can be customized in accordance to the specifications underneath the authorized circumstance of adoptable dimendion.
Item Parameters
Far more possibilities:
Development: | BRUSH / BRUSHLESS | ||
MOTOR Outside DIAMETER: | 32mm / 42mm / 52mm / 62mm / 72mm / 82mm / 105 mm / 120mm | ||
PLANETARY GEARBOX DIAMETER: | 32mm / 42mm / 52mm / 62mm / 72mm / 82mm / a hundred and five mm / 120mm | ||
Traditional items:62mm motor match with 62mm gearbox. Customized merchandise: 62mm motor match with 52mm gearbox, 72mm motor match with 120mm gearbox (instance) |
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VOLTAGE: | 12 V / 24 V / forty eight V | ||
RATED Electrical power (watts): | ten/ 15 / 20 / twenty five / forty / 60 / 90 / one hundred twenty / one hundred fifty / 180 / 200 / three hundred ……750(MAX) | ||
RATED Pace(rpm): | 450/540/750/one thousand/1500/2000/2500/3000 (can be tailored) | ||
Security Quality: | IP 20 / IP forty four / IP 55 / IP sixty five (According to buyer ask for) | ||
Equipment RATIO: |
A single Stage | Two phase | 3 Stage |
3.sixty five/5.36/6.55/8.sixty three | thirteen.fifty three/18.92/24.sixty five/28.05/33.ninety two/44.sixty nine/58.22 | 67.08……392.ninety eight | |
Substantial velocity | Medium velocity | Lower speed | |
Output Torque Variety:.16 N.m—three hundred N.m ( can be tailored) | |||
SHAFT: | Diameter variety:6 mm-32mm, crucial-way variety / D-reduce variety / Bare sort ( can be customized) | ||
Components: | Encoder/ Brake / Connector |
Our Advantages
Packaging & Delivery
Export Normal Carton Packaging
Purposes
Huge Precision Equipment Tools, Light Market and Textile Machinery, Health care Gear, Instrument, Car, Ship, Weapon and Aerospace Industries, etc.
US $38.5-63.9 / Piece | |
1 Piece (Min. Order) |
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Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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Operating Speed: | Adjust Speed |
Excitation Mode: | Permanent Magnetic |
Function: | Control, Driving |
Casing Protection: | Protection Type |
Number of Poles: | 2 |
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Samples: |
US$ 38.5/Piece
1 Piece(Min.Order) |
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Customization: |
Available
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CONSTRUCTION: | BRUSH / BRUSHLESS | ||
MOTOR OUTSIDE DIAMETER: | 32mm / 42mm / 52mm / 62mm / 72mm / 82mm / 105 mm / 120mm | ||
PLANETARY GEARBOX DIAMETER: | 32mm / 42mm / 52mm / 62mm / 72mm / 82mm / 105 mm / 120mm | ||
Conventional products:62mm motor match with 62mm gearbox. Customized product: 62mm motor match with 52mm gearbox, 72mm motor match with 120mm gearbox (example) |
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VOLTAGE: | 12 V / 24 V / 48 V | ||
RATED POWER (watts): | 10/ 15 / 20 / 25 / 40 / 60 / 90 / 120 / 150 / 180 / 200 / 300 ……750(MAX) | ||
RATED SPEED(rpm): | 450/540/750/1000/1500/2000/2500/3000 (can be customized) | ||
PROTECTION GRADE: | IP 20 / IP 44 / IP 55 / IP 65 (According to customer request) | ||
GEAR RATIO: |
One Stage | Two stage | Three Stage |
3.65/5.36/6.55/8.63 | 13.53/18.92/24.65/28.05/33.92/44.69/58.22 | 67.08……392.98 | |
High speed | Medium speed | Low speed | |
Output Torque Range:0.16 N.m—300 N.m ( can be customized) | |||
SHAFT: | Diameter range:6 mm-32mm, key-way type / D-cut type / Bare type ( can be customized) | ||
Accessories: | Encoder/ Brake / Connector |
US $38.5-63.9 / Piece | |
1 Piece (Min. Order) |
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Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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Operating Speed: | Adjust Speed |
Excitation Mode: | Permanent Magnetic |
Function: | Control, Driving |
Casing Protection: | Protection Type |
Number of Poles: | 2 |
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Samples: |
US$ 38.5/Piece
1 Piece(Min.Order) |
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Customization: |
Available
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CONSTRUCTION: | BRUSH / BRUSHLESS | ||
MOTOR OUTSIDE DIAMETER: | 32mm / 42mm / 52mm / 62mm / 72mm / 82mm / 105 mm / 120mm | ||
PLANETARY GEARBOX DIAMETER: | 32mm / 42mm / 52mm / 62mm / 72mm / 82mm / 105 mm / 120mm | ||
Conventional products:62mm motor match with 62mm gearbox. Customized product: 62mm motor match with 52mm gearbox, 72mm motor match with 120mm gearbox (example) |
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VOLTAGE: | 12 V / 24 V / 48 V | ||
RATED POWER (watts): | 10/ 15 / 20 / 25 / 40 / 60 / 90 / 120 / 150 / 180 / 200 / 300 ……750(MAX) | ||
RATED SPEED(rpm): | 450/540/750/1000/1500/2000/2500/3000 (can be customized) | ||
PROTECTION GRADE: | IP 20 / IP 44 / IP 55 / IP 65 (According to customer request) | ||
GEAR RATIO: |
One Stage | Two stage | Three Stage |
3.65/5.36/6.55/8.63 | 13.53/18.92/24.65/28.05/33.92/44.69/58.22 | 67.08……392.98 | |
High speed | Medium speed | Low speed | |
Output Torque Range:0.16 N.m—300 N.m ( can be customized) | |||
SHAFT: | Diameter range:6 mm-32mm, key-way type / D-cut type / Bare type ( can be customized) | ||
Accessories: | Encoder/ Brake / Connector |
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by czh 2022-12-23
China ZD 1500-3000rpm Electric AC/DC Brush Or Brushless Gear Motor With Planetary Gearbox motor driver
Item Description
Product Assortment
ZD Leader has a vast range of micro motor manufacturing strains in the business, like DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox and so forth. By way of complex innovation and customization, we support you develop excellent application programs and give flexible answers for different industrial automation conditions.
• Product Variety
Our professional sales representive and technical staff will pick the correct design and transmission options for your utilization rely on your specific parameters.
• Drawing Ask for
If you need to have much more solution parameters, catalogues, CAD or 3D drawings, please make contact with us.
• On Your Need
We can modify standard goods or personalize them to meet up with your specific demands.
Range Of Equipment Motor
Pleas click the click on button to look at far more detailed specification:
Organization Profile
US $10-100 / Piece | |
1 Piece (Min. Order) |
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Application: | Universal, Industrial, Household Appliances |
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Operating Speed: | Constant Speed |
Excitation Mode: | Excited |
Function: | Control, Driving |
Casing Protection: | Closed Type |
Type: | Z2 |
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Customization: |
Available
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US $10-100 / Piece | |
1 Piece (Min. Order) |
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Application: | Universal, Industrial, Household Appliances |
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Operating Speed: | Constant Speed |
Excitation Mode: | Excited |
Function: | Control, Driving |
Casing Protection: | Closed Type |
Type: | Z2 |
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Customization: |
Available
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Benefits of a Planetary Motor
A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Self-centering planet gears ensure a symmetrical force distribution
A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.
Metal gears
A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.
Durability
One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Cost
The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.
editor by czh 2022-12-12