Product Description
Product Description
Application
JZC waste oil distillation machine heat the waste oil to (from 110ºC to 350ºC) different temperature under high vacuum condition, making Hydrocarbon molecules break out, and re-order combination, forming diesel oil, lubricating base oil etc. JZC machine is very suitable for the small oil refinery company, also for the small oil company who want to make the oil by self.
Features and Advantages
I.The vacuum system uses the roots pump as the main pump and the rotary vane vacuum pump as the primary pump. Fast start-up, large
pumping speed, stable performance, and high ultimate vacuum of less than 5Pa.
II.Double horizontal vacuum separators, combined with Duplex-Stereo film evaporation technology
III.Strong ability to remove impurities: ultra-large area cylindrical precision filter element, with high filtration accuracy, easy installation and replacement.
IV.Low-load heating: Adopt advanced internal and external double-tube heat radiation indirect heating technology.
V.Automatic control to realize unattended, safe and stable working.
VI.Safety interlock protection for oil pump, vacuum pump, heater,keep safely working
VII.Low noise, easy operation, long maintenance interval, low energy consumption, low operating cost
VIII.It can be used together with the insulation oil regeneration device, which has the effect of decoloring, deacidification, deoxidation and removing
free carbon and other harmful substances from the oil.
Most 3 obvious advantages of our JZC equipment compared with competitors
1. The warranty period of our equipment is 2 years, and other companies usually only have 1 year.
2.Distillation tank has insulation layer, which has energy-saving effect 3.The cooler is made of stainless steel, which has a longer life.
JZC machine workflow
This is a simple flow chart of JZC. If you want a more detailed flow chart, please contact Sales Manager AmyQian
Working Steps Of The Machine( Omitted version )
There are 5 steps from waste oil to base oil.
1.Use press paper filter device filter impurities in waste oil
2.The waste oil leads to the waste oil mixing tank, heat the waste oil to 60-80 ºC and then mix it with sodium hydroxide. When sodium hydroxide is mixed with waste oil, a chemical reaction will occur, flocculation and precipitation.
3.Use press paper filter device filter waste oil again, the waste oil then flows to the distillation tank.
4. Set the temperature, let the distillation tank heat to the set temperature, and distill out water vapor and oil vapor. The distillation temperature reaches 80-110ºC, and water is distilled.The distillation temperature reaches 120-210ºC, and Gasoline and diesel is distilled. The distillation temperature reaches 220-290ºC, and light base oil is distilled. The distillation temperature reaches 300-350ºC, and heavy base oil (Viscosity≥SN150 ) is distilled.
5. The oil is then condensed through a cooler condenser,condensation from vapor state to liquid state. This step is actually the operation of employees opening different valves and pumps. There is no difficulty in operation. Emphasize that the machine comes with a collection tank that can separate different types of oil.
Oil Parameters After Treatment
| Final Product | Ratio Percentages | Distillation Temperature | Vacuum Value |
| Water | 2% | 80ºC-110ºC | -0.098 |
| Gasoline and diesel | 8% | 120ºC-210ºC | 500Pa |
| Light base oil | 40% | 220ºC-290ºC | 50-500 Pa |
| Heavy base oil | 45% | 300ºC-350ºC | 50-500 Pa |
| Oil Resicudal | 5% | ||
| Total | 100% |
Detailed Photos
Project Show
Representative of key projects
Panamanian customers personally visited our customer’s factory and obtained oil samples. After returning to Panama, he took the oil sample to the laboratory for testing and placed an order for our JZC equipment. He bought 3 sets JZC in total, and now he has become our agent in South Africa .
Customer Visit Our Company
Certifications
Company Prrofile :
ZheJiang CHINAMFG ELECTROMECHANICAL CO.LTD.is a professional mechanism manufacturer (oil purifier) from ZheJiang China.The company has a 3000 square meter production workshop with more than 40 staffs and engineers. The company is joint-stock high-tech enterprise, after 10 years of development, company has grown into a comprehensive enterprise, engaging in vacuum oil purifier producing, filter element producing, and Imp&Exp trading. CHINAMFG oil purifier and filter are widely applied in projects of transformer substation, electric department, steel structure, bridge, auto, railway, aviation, chemicals, petroleum etc. The products are exported to more than 30 countries and areas, such as Europe, America, Middle East, Southeast Asia and so on. The product gets the good reputation from the dealer and end user.
FAQ
Q1. What are the heating methods of the machine?
A: The conventional heating method of JZC is electric heating. If you need to customize the burner heating mode, we can also customize it for you.
Q2. How about the Installation of the machine?
A: About installation, the installation of the machine is modular and sample.If we send engineer , buyer need to be responsible for engineer’s round-trip airfare, visa, accommodation and his salary 100 dollars /day. With the installation instructions,buyer can also install by themselves. Our Engineers can talk with customers in English video to teach how to install and use the machine.Whether engineers are needed or not depends on the customers themselves.
Q3. What is your terms of payment?
A: Generally, we use T/T, 30% in advance, balance pay after the machine finish.
Q4. How about your delivery time?
A: Generally, JZC-1 (1 ton/day) need 35 workings days to finish. The specific delivery time depends on the items and the quantity of your order.
Q5. Can you customized goods for us?
A: Yes, we can customized according to your flow requirements, the brand requirements of parts used in the machine……..
Q6. If you have any inspection or test for your goods before delivery?
A: Yes, we do the inspection and test before finished goods.
Q7. Can we visit your factory?
A: Yes, we warmly welcome your visiting, and can pick up you at airport or train station.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | ISO9001, CE |
|---|---|
| Application: | Turbine Oil, Lubricant Oil, Engine Oil, Waste Oil |
| Voltage: | 380V |
| Folw Rate: | 1-100 Tons/Day |
| Color: | White, Blue, Gray, Yellow |
| Warranty: | 2 Years |
| Customization: |
Available
|
|
|---|
How do motor bases contribute to ease of maintenance for electric motors?
Motor bases play a significant role in facilitating ease of maintenance for electric motors. Here’s a detailed explanation:
1. Accessibility: Motor bases provide easy access to the motor for maintenance purposes. They offer a stable and secure platform that allows technicians to reach the motor quickly and perform routine tasks such as inspection, cleaning, lubrication, and belt adjustments. Motor bases with open designs or removable covers further enhance accessibility by providing unobstructed access to critical motor components.
2. Adjustability: Many motor bases are adjustable, allowing for precise positioning and alignment of the motor. This adjustability simplifies maintenance procedures as it enables technicians to align the motor shaft with the driven equipment accurately. Proper alignment helps reduce wear, vibration, and energy loss, ultimately improving the motor’s performance and extending its lifespan.
3. Vibration Reduction: Motor bases often incorporate features that help dampen vibrations generated by the motor. Excessive vibrations can lead to premature wear and damage to both the motor and surrounding equipment. Motor bases equipped with vibration isolation pads or mounts absorb and dissipate vibrations, reducing stress on the motor and minimizing the need for frequent maintenance or repairs.
4. Easy Removal and Replacement: In some situations, it may be necessary to remove the motor from its base for more extensive maintenance or repairs. Motor bases are designed to facilitate the removal and replacement of motors as needed. They typically provide mounting features that allow for straightforward disconnection and reconnection of the motor, saving time and effort during maintenance activities.
5. Documentation and Labeling: Motor bases often include labeling or documentation areas where relevant information can be recorded. This documentation can include motor identification details, installation dates, maintenance schedules, and torque specifications. Having this information readily available on the motor base simplifies maintenance planning, tracking, and troubleshooting.
6. Compatibility with Accessories: Motor bases are often designed to be compatible with various accessories that aid in maintenance. These accessories may include cable management systems, drip pans for fluid containment, or mounting brackets for additional components. The compatibility of the motor base with such accessories enhances ease of maintenance by providing integrated solutions that support efficient and organized maintenance practices.
By incorporating these features and considerations, motor bases contribute to the ease of maintenance for electric motors. They provide accessibility, adjustability, vibration reduction, and easy removal options, simplifying routine maintenance tasks and ensuring the smooth operation and longevity of electric motors.
What role does corrosion resistance play in the selection of motor bases?
Corrosion resistance plays a crucial role in the selection of motor bases. Here’s a detailed explanation:
1. Protection of Motor Base: Motor bases are often exposed to various corrosive agents such as moisture, chemicals, saltwater, or industrial gases. Corrosion-resistant motor bases are designed to withstand these corrosive environments and prevent the deterioration of the base material. By selecting a corrosion-resistant motor base, you can ensure its durability and longevity, reducing the risk of premature failure or structural damage.
2. Preservation of Aesthetic and Functional Appearance: Corrosion can impact the aesthetic appearance of the motor base, causing discoloration, rust, or pitting. However, corrosion resistance helps maintain the visual appeal of the motor base over time. Additionally, corrosion can compromise the functionality of the motor base by weakening its structural integrity or hindering its adjustability features. By choosing a corrosion-resistant motor base, you can preserve both the aesthetic and functional aspects of the base.
3. Protection of Surrounding Equipment: Corrosion can extend beyond the motor base itself and affect other components or equipment in the vicinity. For example, if a corroded motor base transfers rust or contaminants to connected equipment, it can lead to operational issues or premature failure of those components. Opting for a corrosion-resistant motor base helps protect the surrounding equipment and ensures the smooth operation and reliability of the entire system.
4. Improved Maintenance Efficiency: Corrosion-resistant motor bases require less frequent maintenance and repair. They are less prone to degradation, which reduces the need for regular inspections, cleaning, and surface treatments. This not only saves time and effort but also minimizes maintenance costs associated with corrosion-related issues.
5. Environmental Compatibility: Industries or applications that involve exposure to corrosive environments, such as coastal areas, chemical plants, or wastewater treatment facilities, require motor bases that can withstand these conditions. Corrosion-resistant motor bases are designed to meet the specific environmental challenges and provide reliable performance in such demanding settings.
6. Long-Term Cost Savings: Although corrosion-resistant motor bases may have a higher initial cost compared to standard bases, they offer long-term cost savings. By investing in a high-quality corrosion-resistant motor base, you can mitigate the expenses associated with premature replacement, repairs, and downtime caused by corrosion-related issues.
When selecting a motor base, consider the environmental conditions, exposure to corrosive agents, and the expected service life of the motor base. Consult with manufacturers or suppliers to identify corrosion-resistant options that are compatible with the specific application requirements. They can provide guidance on suitable materials, coatings, or finishes that offer optimal corrosion resistance for your motor base.
What role does a motor base play in reducing vibration and noise from motors?
A motor base plays a crucial role in reducing vibration and noise generated by motors. Here’s a detailed explanation:
Electric motors can produce significant vibrations and noise during operation, which can have negative effects on equipment, structures, and human comfort. Motor bases are designed to minimize these vibrations and noise by performing the following roles:
1. Vibration Dampening: Motor bases are constructed using materials and designs that help dampen the vibrations produced by motors. Materials with good vibration-dampening properties, such as steel or cast iron, are commonly used in motor bases. These materials absorb and dissipate vibrations, preventing them from propagating to the supporting structure. By reducing vibrations, motor bases help minimize the transmission of vibrations to surrounding equipment, which can prevent damage, improve performance, and extend the lifespan of connected machinery.
2. Isolation: Some motor bases incorporate isolation features to further reduce vibration transmission. These bases may include elastomeric mounts, springs, or other damping elements that isolate the motor from the mounting surface. These isolating elements absorb and dissipate vibrations, providing an additional layer of protection against vibration transmission. Isolation helps prevent vibrations from being transferred to the supporting structure, reducing the potential for structural damage and minimizing noise generation.
3. Stability and Alignment: Proper alignment and stability of the motor are essential for reducing vibrations. Motor bases provide a secure and stable mounting platform that ensures the motor remains properly aligned during operation. Proper alignment helps reduce vibrations caused by misalignment, unbalanced loads, or belt tension issues. By maintaining stability and alignment, motor bases contribute to smoother motor operation, minimizing vibrations and associated noise.
4. Noise Absorption: In addition to reducing vibrations, motor bases can also help absorb and dampen noise generated by motors. The materials and construction of the base can contribute to noise reduction. For example, motor bases made of sound-absorbing materials or incorporating noise-reducing designs can help mitigate the noise generated by the motor, creating a quieter working environment.
By addressing vibration and noise issues, motor bases contribute to improved equipment performance, reduced maintenance needs, enhanced operator comfort, and increased workplace safety. However, it’s important to note that the effectiveness of a motor base in reducing vibration and noise depends on factors such as the motor size, operating conditions, mounting configuration, and the specific design features of the base.
In summary, motor bases play a vital role in reducing vibration and noise from motors. They dampen vibrations, isolate the motor, provide stability and alignment, and can contribute to noise absorption. By minimizing vibrations and noise, motor bases help protect equipment, structures, and human well-being, ensuring smoother and quieter motor operation.
editor by CX 2024-03-28