Cast Steel Cement Kiln Spur Girth Gear

Cast Steel Cement Kiln Spur Girth Gear

Cast steel Cement Kiln Spur Girth Gear 
 

 

 

Casting & forging capability
CITICHL is the casting & forging middle in central-south China, possessing 50t electric powered arc furnace, 60t LF ladle refining furnace, and 60t VD/VOD refining furnace, and so on. We can pour 350t liquid steel a single time and yields a lot more than 200,000t of  higher good quality liquid steel and can make the higher top quality steel of more than 260 steel grades such as carbon metal, structural alloy steel and the structural steel, refractory metal and stainless metal of unique necessity. The optimum weight of casting, grey casting, graphite solid iron and non-ferrous casting is 200t, 30t, 20t and 205t independently. 
 
The firm is the forging centre in central-south China. It is quite strong in forging. The solitary free of charge forging is 100t(max excess weight). We can roll rings of different sections of carbon metal, alloy steel, higher temperature alloy and non-ferrous alloys this kind of as copper alloy, aluminum alloy and titanium alloy. The greatest diameter is 5.5m and single piece of the forging weighs 10t. We have 8400t, 3150t, 1600t, h2o press and Uncooked two hundred/a hundred and sixty-5000/750 large-dimension ring mill of higher precision in Asia manufactured in WAGNER, Germany.
 
Heat treatment capacity
The business is the warmth therapy base in countrywide machinery trade in central and south China, possessing Φ3×1.6m carburizing furnace, Φ2.3×17m,Φ2.3×9.5m shaft furnace, eight.5×13m,5×15m,6×14.5m,four.5×18m automatic managed automobile kind heat treatment method furnace group. We can supply the quenched and tempered component above 45t, the carburizedand quenched equipment and pinion beneath 20t, shaft≤5.7m in duration and the induced girth ring diameter≤5m

Our girth gears Features
Module Range: 10 Module to 70 Module.
Diameter : Min 800mm to16000 mm.
Bodyweight : Max one hundred twenty MT solitary piece.
Three different types: Fabricated steel – solid ring – rolled plate
CZPTs/Certificates :• UNI EN ISO • AWS • ASTM • ASME • DIN
Girth gear chopping equipment
Φ16m CNC hobbing Device
Φ12m Gear reducing equipment (Switzerland)
Φ10m hobbing machine (Germany)
Φ4m CNC high speed hobbing machine (Germany)
Φ1.6m Horizontal CNC hobbing machine (Germany)
Φ5m CNC profile gear grinding device (Germany)
Φ2.8m CNC Profile gear grinding equipment (Germany)
Φ1.25m CNC Profile gear grinding device (Germany)
Φ1m CNC Profile equipment grinding equipment (Germany)

Specifications of Gear :

No. Merchandise Description  
1 Diameter ≤15m  
2 Module ≤45  
3 Material Cast Alloy Steel, Cast Carbon Steel, Forged Alloy Steel, Forged Carbon Steel  
four Structure From Built-in, Half to Half, Four Pieces and More Pieces  
 
five Heat Treatment Quenching & Tempering, Normalizing & Tempering, Carburizing & Quenching & Tempering  
 
6 Tooth Form Annular Gear, Outer Gear Ring  
7 CZPT ISO, EN, DIN, AISI, ASTM, JIS, IS, GB  

Inspection and Test Outline of Girth Gear:

No. Merchandise Inspection Area Acceptance Criteria Inspection Stage Certificates
one Chemical 
Composition
Sample Material Requirement When Smelting
After Heat Treatment
Chemical Composition 
Report
2 Mechanical
 Properties
Sample(Test Bar on the Gear Body) CZPT Requirement After Heat Treatment Mechanical Properties 
Report
3 Heat 
Remedy
Whole Body Manufacturing CZPT During Heat Treatment Heat Treatment Report
Curves of Heat 
Treatment method
four Hardness 
Test
Tooth Surface, 3 Points Per 90° CZPT Requirement After Heat Treatment Hardness Teat Report
After Semi Finish 
Machining
five Dimension 
Inspection
Whole Body Drawing After Semi Finish
 
 Machining
Dimension Inspection 
Report
Finish Machining
6 Magnetic Power Test (MT) Tooth Surface Agreed CZPT After Finish Gear 
Hobbing
MT  Report
seven UT Spokes Parts Agreed CZPT After Rough Machining UT Report
After Welded
After Semi Finish 
Machining
eight PT Defect Area No Defect Indicated After Digging
After Welded
PT CZPTrd
9 Mark Inspection Whole Body Manufacturing CZPT Final Inspection Photographs
10 Appearance 
Inspection
Whole Body CIC’s Requirement Before Packing
(Final Inspection)
 
11 Anti-rust 
Inspection
Whole Body Agreed Anti-rust Agent Before Packing Pictures 
twelve Packing 
Inspection
Whole Body Agreed Packing Form During Packing Images

Facilities For Manufacturing Gear ring:

No. Product Description
one Smelting & Casting Capability  
40t ,50t, 80t Series AC CZPT Arc Furnace
2×150t, 60t LF Ladle Refining Furnace
150t, 60t Series VD/VOD Furnace
20×18m Large Pouring Facility
We can pour 900t refining liquid steel one time, and achieve vacuum poured 600t steel ingots.
We can produce the high quality steel of more than 260 steel grades as carbon steel,structural alloy steel and the structural steel, refractory steel and stainless steel of special requirement. The maximum weight of casting steel, gray casting, graphite cast iron and non-ferrous casting is 600t, 200t, 150t and 20t separately.
two Forging Capability  
The only one in the word, the most technologically advanced and the largest specification18500t Oil Press, equipped with 750t.m forging operation machine
8400t Water Press
3150t Water Press
1600t Water Press
Φ5m High Precision Ring Mill ( WAGNER,Germany)
Φ12m High Precision Ring Mill
We can roll rings of different sections of carbon steel, alloy steel, high temperature alloy steel and non-ferrous alloys such as copper alloy, aluminum alloy and titanium alloy. Max. Diameter of rolled ring will be 12m.
three Heat Treatment Capability 9×9×15m,8×8×12m,6×6×15m,15×16×6.5m,16×20×6m ,7×7×17m Series Heat Furnace and Heat Treatment Furnaces
φ2.0×30m,φ3.0×5.0m Series Heat Treatment Furnaces
φ5.0×2.5m,φ3.2×1.5m,φ3.0×5.0m,φ2.0×5m Series Carburizing Furnaces & Nitriding Furnaces & Quenching Bathes
φ2.0×30m Well Type CNC CZPTal Furnaces
Φ3.0×5.0M Horizontal Gas Temperature-differential Furnace
CZPT-frequency and CZPT-position Quenching Lathe of Pinion Shaft
four Machining Capability 1. ≥5m CNC Heavy Duty Vertical Lathes
12m CNC CZPT-column Vertical Lathe
10m CNC CZPT-column Vertical Lathe
10m CNC Single-column Vertical Lathe
six.3m Heavy Duty Vertical Lathe
5m CNC Heavy Duty Vertical Lathe  
2. ≥5m Vertical Gear Hobbing Machines
15m CNC Vertical Gear Hobbing Machine
10m Gear Hobbing Machine
8m Gear Hobbing Machine
5m Gear Hobbing Machine
3m Gear Hobbing Machining
3. CZPTed High-precision Gear Grinding Machines
.8m~three.5m CNC Molding Gear Grinding Machines
4. Large Boring & Milling Machines
220 CNC Floor-mounted Boring & Milling Machine
200 CNC Floor-mounted Boring & Milling Machine
160 CNC Floor-mounted Boring & Milling Machine

FAQ
Q: How about the top quality of your goods?
A: Our machines are created strictly according to national and global specifications, and we just take a check on each and every equipment prior to delivery.
 
 
Q: How about the price?
A: We are manufactory, and we can give you decrease value than those trade organizations. Aside from, consumers from Created in China can get a low cost.
 
Q: Do you give right after-sale service?
A: Sure. The guarantee time period of our devices is one calendar year, and we have a specialist following-sale group to instantly and extensively solve your difficulties.
 
Q: Do you offer products operation instruction?
A: Sure. We can ship skilled engineers to the working site for tools set up, adjustment, and operation coaching. All of our engineers have passports.
 
 

Cast Steel Cement Kiln Spur Girth Gear